IP Library Granted Patent US 9,771,453
Granted Patent B2
US 9,771,453 · App. 14/941,988 · Granted Sep 26, 2017

Process of producing polycarbonate by copolymerization of carbon dioxide and epoxide using the same as catalyst

Inventors: Myungahn Ok (Daejeon, KR); Jisu Jeong (Daejeon, KR); BunYeoul Lee (Gyeonggi-do, KR); Sujith S. (Gyeonggi-do, KR); Anish Cyriac (Gyeonggi-do, KR); JaeKi Min (Gyeonggi-do, KR); JongEon Seong (Incheon, KR)
Assignee: SK Innovation Co., Ltd.
C08G64/34C07C37/16C07C39/24C07C45/00C07C45/63C07C45/68C07C249/02C07C251/24C07F15/065C07C2601/14
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Quick Facts
Patent No.
US 9,771,453
App. No.
14/941,988
Granted
Sep 26, 2017
Kind
B2
Abstract

Provided are a complex prepared from ammonium salt-containing ligands and having such an equilibrium structural formula that the metal center takes a negative charge of 2 or higher, and a method for preparing polycarbonate via copolymerization of an epoxide compound and carbon dioxide using the complex as a catalyst. When the complex is used as a catalyst for copolymerizing an epoxide compound and carbon dioxide, it shows high activity and high selectivity and provides high-molecular weight polycarbonate, and thus easily applicable to commercial processes. In addition, after forming polycarbonate via carbon dioxide/epoxide copolymerization using the complex as a catalyst, the catalyst may be separately recovered from the copolymer.

Claims (18)

1. A method for preparing polycarbonate, comprising carrying out copolymerization of an epoxide compound with carbon dioxide using a complex represented by Chemical Formula 6:

wherein

A 1 and A 2 independently represent an oxygen or sulfur atom;

Xb and Xc independently represents 2,4-dinitrophenolate or BF 4 − ;

R 62 and R 64 are independently selected from tert-butyl, methyl, ethyl, isopropyl and hydrogen, and R 61 and R 63 independently represent —[CH{(CH 2 ) 3 N + Bu 3 } 2 ] or —[CMe{(CH 2 ) 3 N + Bu 3 } 2 ];

b+c−1 represents 4; and

A 3 represents —CH═N-Q-N═CH— and Q represents trans-1,2-cyclohexylene or ethylene as a catalyst.

2. The method according to claim 1 , wherein the epoxide compound is selected from the group consisting of (C2-C20) alkylene oxide substituted or unsubstituted by a halogen or alkoxy; (C4-C20) cycloalkylene oxide substituted or unsubstituted by a halogen or alkoxy; and (C8-C20) styrene oxide substituted or unsubstituted by a halogen, alkoxy, alkyl or aryl.

3. A method for preparing polycarbonate, comprising carrying out copolymerization of an epoxide compound with carbon dioxide using a complex represented by Chemical Formula 6:

wherein

A 1 and A 2 independently represent an oxygen or sulfur atom;

one of Xb and Xc represents BF 4 − , two of them represent 2,4-dinitrophenolate, and the remaining two are anions represented by Chemical Formula 10;

R 62 and R 64 are independently selected from tert-butyl, methyl, ethyl, isopropyl and hydrogen, and R 61 and R 63 independently represent —[CH{(CH 2 ) 3 N + Bu 3 } 2 ] or —[CMe{(CH 2 ) 3 N + Bu 3 } 2 ];

b+c−1 represents 4; and

A 3 represents —CH═N-Q-N═CH— and Q represents trans-1,2-cyclohexylene or ethylene as a catalyst,

[Chemical Formula 10]

wherein

R represents methyl or H.

Priority Claims (4)
KR 10-2008-0074435 · Jul 30, 2008 · national
KR 10-2008-0126170 · Dec 11, 2008 · national
KR 10-2009-0054481 · Jun 18, 2009 · national
KR 10-2009-0054569 · Jun 18, 2009 · national
Continuity (4)
Division 14164355 · Jan 27, 2014
Division 13411917 · Mar 5, 2012
Division 12458998 · Jul 29, 2009
Related Publication 20160075824A1 · Mar 17, 2016