IP Library Granted Patent US 9,995,119
Granted Patent B2
US 9,995,119 · App. 14/942,993 · Granted Jun 12, 2018

Electric submersible pumping system with permanent magnet motor

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Quick Facts
Patent No.
US 9,995,119
App. No.
14/942,993
Granted
Jun 12, 2018
Kind
B2
Abstract

A method of operating a pumping system includes an electric motor and a variable speed drive. The method includes the steps of setting a first preference for the operation of the motor, loading a first optimized motor model into the variable speed drive and controlling the motor in accordance with the first preference. The method continues with the steps of monitoring the performance of the motor and setting a second preference for the operation of the motor, wherein the second preference is different from the first preference. The method concludes with the steps of loading a second optimized motor model into the variable speed drive and controlling the motor in accordance with the second preference.

Claims (35)

1. A method of operating a pumping system that includes an electric motor and a variable speed drive, the method comprising the steps of:

setting a first preference for the operation of the motor;

loading a first optimized motor model into the variable speed drive;

controlling the motor in accordance with the first preference;

monitoring the performance of the motor;

setting a second preference for the operation of the motor, wherein the second preference is different from the first preference;

loading a second optimized motor model into the variable speed drive; and

controlling the motor in accordance with the second preference.

2. The method of claim 1 , wherein the step of controlling the motor in accordance with the first preference further comprises controlling the motor using a field oriented control scheme.

3. The method of claim 2 , wherein the step of controlling the motor in accordance with the first preference further comprises controlling the motor using a vector control scheme.

4. The method of claim 3 , wherein the step of monitoring the performance of the motor comprises monitoring the theta ratio of the motor at a given torque load.

5. The method of claim 4 , further comprising a step of optimizing the performance of the motor by adjusting the theta ratio of the motor.

6. The method of claim 5 , wherein the step of optimizing the performance of the motor further comprises adjusting the theta ratio by adjusting one or both of the q-axis current (Iq) and the d-axis current (Id) vectors.

7. A method of operating a pumping system that includes an electric motor and a variable speed drive, the method comprising the steps of:

setting a first preference for the operation of the motor;

loading a first optimized motor model into the variable speed drive;

controlling the motor in accordance with the first preference; and

monitoring the performance of the motor by monitoring the theta ratio of the motor under a torque load.

8. The method of claim 7 , further comprising a step of optimizing the performance of the motor by adjusting the theta ratio of the motor.

9. The method of claim 8 , wherein the step of optimizing the performance of the motor further comprises adjusting the theta ratio by adjusting one or both of the q-axis current (Iq) and the d-axis current (Id) vectors.

10. The method of claim 9 , wherein the step of optimizing the performance of the motor further comprises adjusting the theta ratio by increasing or decreasing the current load applied along the direct (d) axis of the motor to increase the efficiency of the motor.

11. The method of claim 9 , wherein the step of optimizing the performance of the motor further comprises adjusting the theta ratio by increasing or decreasing the current load applied along the direct (d) axis of the motor to increase the power output of the motor.

12. The method of claim 7 , further comprising the step of setting a second preference for the operation of the motor, wherein the second preference is different from the first preference.

13. The method of claim 12 , further comprising the steps of:

loading a second optimized motor model into the variable speed drive; and

controlling the motor in accordance with the second preference.

14. The method of claim 7 , wherein the step of controlling the motor in accordance with the first preference further comprises controlling the motor using a field oriented control scheme.

15. The method of claim 14 , wherein the step of controlling the motor in accordance with the first preference further comprises controlling the motor using a vector control scheme.

16. An electric submersible pumping system comprising:

a pump;

a motor configured to drive the pump, wherein the motor is a permanent magnet motor; and

a variable speed drive configure to control the operation of the motor, wherein the variable speed drive includes a field oriented control scheme, wherein the field oriented control scheme is a vector control scheme; and

a motor control system implemented in connection with the variable speed drive, wherein the motor control system is configured to optimize the performance of the motor further by adjusting there the ratio of q-axis current (Iq) to d-axis current (Id).

17. The electric submersible pumping system of claim 16 , wherein the motor control system is configured to increase the power output of the motor by adjusting the ratio of q-axis current (Iq) to d-axis current (Id).

18. The electric submersible pumping system of claim 16 , wherein the motor control system is configured to increase the efficiency of the motor by adjusting the ratio of q-axis current (Iq) to d-axis current (Id).

Assignments (2)
CHANGE OF NAME Recorded Mar 30, 2022
From: GE OIL & GAS ESP, INC.
To: BAKER HUGHES ESP, INC.
Reel/Frame 059547/0069 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2016
From: HOYTE, SCOTT MORDIN; MIDDLETON, CHRISTOPHER
To: GE OIL & GAS ESP, INC.
Reel/Frame 037729/0404 →