IP Library Granted Patent US 10,022,157
Granted Patent B2
US 10,022,157 · App. 14/947,075 · Granted Jul 17, 2018

Convertible screw for spinal fixation

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Quick Facts
Patent No.
US 10,022,157
App. No.
14/947,075
Granted
Jul 17, 2018
Kind
B2
Abstract

Disclosed herein are spinal fixation systems that may comprise a screw, a body, and a pressure cap. A screw may comprise a head at a proximal end, a bone connection element at a distal end, and a first mating element disposed on a head of a pedicle screw. A body may comprise a proximal end, a distal end, a mounting rod receiving channel at a proximal end, and a screw head receiving aperture at a distal end. A portion of the mounting rod receiving channel may be operable to receive a compression element. A pressure cap may comprise a proximal end, distal end, and a second mating element on a distal end. A first mating element of the screw may be configured to mate with the second mating element of the pressure cap thereby limiting the pivotal movement of the screw to that of a monoaxial screw.

Claims (84)

1. A spinal fixation system, comprising:

a screw comprising:

a screw head at a proximal end;

a bone connection element at a distal end; and

a first mating element disposed on the screw head;

wherein the first mating element is an internal recess;

a body comprising:

a proximal end relative to a longitudinal axis of the body;

a distal end relative to the longitudinal axis;

a mounting rod receiving channel disposed at the proximal end and configured to receive a mounting rod; and

a screw head receiving aperture disposed at the distal end of the body, wherein the screw head receiving aperture is configured to permit poly-axial movement of the screw head within the screw head receiving aperture; and

a pressure cap configured to be disposed within the body between the mounting rod and the screw comprising:

a proximal end relative to a longitudinal axis of the pressure cap;

a distal end relative to the longitudinal axis of the pressure cap; and

a second mating element disposed on the distal end of the pressure cap;

wherein the second mating element is an external protrusion;

wherein the internal recess of the screw is configured to mate with the external protrusion of the pressure cap thereby limiting the pivotal movement of the screw to that of a monoaxial screw.

2. The spinal fixation system of claim 1 , wherein the pressure cap is manufactured as a single piece comprising an external protrusion.

3. The spinal fixation system of claim 1 , wherein the second mating element is connectably attached to the pressure cap.

4. The spinal fixation system of claim 1 ,

wherein the external protrusion comprises a protrusion base and a plurality of protrusion faces;

wherein the internal recess comprises a plurality of internal faces;

wherein the plurality of protrusion faces are configured to mate with the plurality of internal faces.

5. The spinal fixation system of claim 4 , wherein the plurality of protrusion faces form a protrusion base with a polygonal shape.

6. The spinal fixation system of claim 5 , wherein the polygonal shape is selected from the group consisting of a triangle, rectangle, pentagon, hexagon, heptagon, octagon, or star.

7. The spinal fixation system of claim 4 , wherein the external protrusion comprises a cube or right-rectangular prism segmented longitudinally by one or more arcs to form the protrusion base and the plurality of protrusion faces.

8. The spinal fixation system of claim 4 , wherein the external protrusion comprises a cylinder segmented longitudinally by one or more arcs to form the protrusion base and the plurality of protrusion faces.

9. The spinal fixation system of claim 1 , wherein the screw is selected from a pedicle screw, an iliac screw, and a cervical screw.

10. The spinal fixation system of claim 1 , wherein the body is frangibly connected to an attachment portion to form a tower.

11. A spinal fixation system, comprising:

a body comprising:

a proximal end relative to a longitudinal axis of the body;

a distal end relative to the longitudinal axis;

a mounting rod receiving channel disposed at the proximal end of the body and operable to receive a mounting rod; and

a screw head receiving aperture disposed at the distal end of the body, wherein the screw head receiving aperture is operable to permit poly-axial movement of a screw head within the screw head receiving aperture; and

a pressure cap operable to be disposed within the body between the mounting rod and a screw, the pressure cap comprising:

a proximal end relative to a longitudinal axis of the pressure cap;

a distal end relative to the longitudinal axis of the pressure cap; and

an external protrusion disposed on the distal end of the pressure cap;

wherein the external protrusion of the pressure cap is operable to mate with an internal recess disposed on the head of the screw, thereby limiting pivotable movement of the screw.

12. A method of affixing a spinal fixation system, the method comprising:

engaging a screw within a body;

wherein the screw comprises:

a head at a proximal end;

a bone connection element at a distal end; and

an internal recess disposed on the head of the screw; and

wherein the body comprises:

a proximal end relative to a longitudinal axis of the body;

a distal end relative to the longitudinal axis;

a mounting rod receiving channel disposed at the proximal end; and

a screw head receiving aperture disposed at the distal end of the body,

wherein the screw head receiving aperture securely receives the screw head;

securing the bone connection element in a bone;

selecting a pressure cap,

wherein the pressure cap comprises:

a proximal end relative to a longitudinal axis of the pressure cap;

a distal end relative to the longitudinal axis of the pressure cap;

an external protrusion disposed on the distal end of the pressure cap; and wherein the internal recess of the screw is configured to mate with the external protrusion of the pressure cap thereby limiting the pivotal movement of the screw to that of a monoaxial screw;

mating the internal recess of the screw with the external protrusion of the pressure cap;

fitting a mounting rod within the mounting rod receiving channel so that the rod is disposed against the proximate end of the pressure cap; and

securing the compression element within the mounting rod receiving channel so that a bias is applied by the mounting rod against the pressure cap.

13. A method of affixing a spinal fixation system, the method comprising:

fitting a screw within a tower;

wherein the screw comprises:

a head at a proximal end;

a bone connection element at a distal end; and

an internal recess disposed on the head of the pedicle screw; and

wherein the tower comprises a body and an attachment portion,

wherein the body comprises:

a proximal end relative to a longitudinal axis of the body;

a distal end relative to the longitudinal axis;

a mounting rod receiving channel disposed at the proximal end; and

a screw head receiving aperture disposed at the distal end of the body,

wherein the screw head receiving aperture securely receives the screw head;

securing the bone connection element in a bone,

selecting a pressure cap,

wherein the pressure cap comprises:

a proximal end relative to a longitudinal axis of the pressure cap;

a distal end relative to the longitudinal axis of the pressure cap;

an external protrusion disposed on the distal end of the pressure cap; and

wherein the internal recess of the screw is configured to mate with the external protrusion of the pressure cap thereby limiting the pivotal movement of the screw to that of a monoaxial screw;

mating the external protrusion of the pressure cap with the internal recess of the screw head;

fitting a mounting rod within the mounting rod receiving channel so that the rod is disposed against the proximate end of the pressure cap; and

securing the compression element within the mounting rod receiving channel so that a bias is applied by the mounting rod against the pressure cap.

Assignments (13)
RELEASE OF SECURITY INTEREST Recorded Nov 12, 2024
From: BLUE TORCH FINANCE LLC
To: ISOTIS ORTHOBIOLOGICS, INC.; ORTHOFIX US, LLC; SEASPINE, INC.; SEASPINE ORTHOPEDICS CORPORATION; SPINAL KINETICS LLC; THEKEN SPINE, LLC
Reel/Frame 069358/0110 →
SECURITY INTEREST Recorded Nov 8, 2024
From: ORTHOFIX MEDICAL INC.; ORTHOFIX US LLC; SPINAL KINETICS LLC; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
To: OXFORD FINANCE LLC, AS AGENT
Reel/Frame 069332/0761 →
SECURITY INTEREST Recorded Jan 10, 2024
From: ORTHOFIX US LLC
To: BLUE TORCH FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 066256/0423 →
RELEASE OF SECURITY INTEREST Recorded Nov 16, 2023
From: JPMORGAN CHASE BANK, N.A.
To: ORTHOFIX SPINAL IMPLANTS INC.
Reel/Frame 065609/0247 →
RELEASE OF SECURITY INTEREST Recorded Nov 16, 2023
From: JPMORGAN CHASE BANK, N.A.
To: ORTHOFIX US LLC
Reel/Frame 065609/0223 →
ENTITY CONVERSION Recorded Aug 19, 2021
From: ORTHOFIX INC.
To: ORTHOFIX US LLC
Reel/Frame 057247/0265 →
SECURITY INTEREST Recorded Apr 22, 2021
From: ORTHOFIX US LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE ASSISTANT
Reel/Frame 056000/0153 →
MERGER Recorded Jan 14, 2021
From: ORTHOFIX HOLDINGS, INC.
To: ORTHOFIX INC.
Reel/Frame 055002/0841 →
MERGER Recorded Jan 14, 2021
From: ORTHOFIX SPINAL IMPLANTS INC.
To: ORTHOFIX HOLDINGS, INC.
Reel/Frame 055002/0751 →
CHANGE OF NAME Recorded Nov 18, 2020
From: BLACKSTONE MEDICAL, INC.
To: ORTHOFIX SPINAL IMPLANTS INC.
Reel/Frame 054458/0045 →
SECURITY INTEREST Recorded Oct 28, 2019
From: ORTHOFIX SPINAL IMPLANTS INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 050839/0856 →
SECURITY INTEREST Recorded Aug 29, 2018
From: BLACKSTONE MEDICAL, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 046747/0925 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER 14,097,075 PREVIOUSLY RECORDED AT REEL: 046128 FRAME: 0987. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Jun 21, 2018
From: WALKER, CLINTON; JONES, BRYAN
To: BLACKSTONE MEDICAL, INC.
Reel/Frame 046407/0943 →