Conveyor carriage position monitoring
View Patent ↗A carriage system including a carriage having a target; a winch; a position sensor configured to sense a position of the target; and a controller. The winch includes a cable, a motor, and a motor sensor. The cable couples the carriage to the winch. The motor sensor senses a motor characteristic. The controller is configured to receive the motor characteristic and the position of the target, calculate a characteristic of the system, and output the characteristic.
1. A carriage system comprising:
a carriage including a target;
a winch including
a cable coupling the carriage to the winch,
a motor, and
a motor sensor configured to sense a motor characteristic;
a position sensor configured to sense a position of the target; and
a controller having a memory and a processor, the controller configured to
receive the motor characteristic and the position of the target,
calculate a characteristic of the system, and
output the characteristic.
2. The carriage system of claim 1 , wherein the motor sensor is at least one selected from the group consisting of a magnetic sensor, a current sensor, and an optical sensor.
3. The carriage system of claim 1 , wherein the position sensor is an ultrasonic sensor.
4. The carriage system of claim 1 , wherein the motor characteristic includes at least one selected from the group consisting of a rotational speed and a rotational direction.
5. The carriage system of claim 1 , wherein the position is a distance between the target and the position sensor.
6. The carriage system of claim 1 , wherein the characteristic is output to at least one selected from the group consisting of a user-interface and a network.
7. The carriage system of claim 1 , wherein the characteristic is a velocity of the carriage.
8. The carriage system of claim 1 , wherein the controller further determines if the cable is broken based on a rotational direction of the motor and a direction of movement of the carriage being opposite.
9. The carriage system of claim 1 , wherein the controller is further configured to determine if an issue is present and shut down the carriage system if an issue is present.
10. The carriage system of claim 1 , further comprising
a conveyor belt; and
a conveyor take-up for collecting excess conveyor belt.
11. The carriage system of claim 10 , wherein the characteristic is a capacity of the conveyor take-up.
12. The carriage system of claim 10 , wherein the characteristic is a length of the conveyor belt in the conveyor take-up.
13. The carriage system of claim 10 , wherein the controller further determines if the conveyor belt is broken based on a rotational direction of the motor and a direction of movement of the conveyor carriage being equal.
14. The carriage system of claim 1 , wherein the carriage further includes a base rotatably supporting a conveyor belt.
15. A method of monitoring a carriage system including a carriage configured to move along the track between the proximal end and the distal end, a winch having a cable coupled to the carriage, a motor, and a position sensor, the method comprising:
receiving a position of the carriage;
receiving a rotational speed and a rotational direction of the motor;
calculating a characteristic of the carriage system, the characteristic based on
the position of the carriage,
the rotational speed of the motor, and
the rotational direction of the motor; and
outputting the characteristic of the carriage system.
16. The method of claim 15 , wherein the characteristic is a velocity of the carriage.
17. The method of claim 15 , further comprising determining if the cable is broken based on the rotational direction of the motor and a direction of movement of the carriage being opposite.
18. The method of claim 15 , wherein the characteristic is a length of a conveyor belt in a conveyor take-up.
19. The method of claim 15 , wherein the characteristic is a distance the carriage will travel before a conveyor take-up is full.
20. The method of claim 15 , further comprising determining if a conveyor belt is broken based on the rotational direction of the motor and a direction of movement of the carriage being equal.