Systems and methods for supplying power to and cooling dental laser systems
A dental laser system is configured to provide high peak laser power, low duty cycle laser pulses, yielding a low average laser power and thus a reduced need for cooling. The laser power system may be configured to provide the electrical power required to produce the low average laser power and not the high peak laser power, and may include a capacitor bank section configured to provide the electrical power needed to produce the high peak power laser pulses. The cooling system may be configured to provide laser cooling for the low average power level and thus may not require a refrigeration unit.
1. A laser system comprising:
a laser for generating a pulsed laser beam;
a controller configured to trigger the laser at a specified peak output laser power and at an average output laser power of less than approximately 50% of the specified peak output laser power;
a power source supplying input laser power to the laser and rated at less than input laser power corresponding to the specified peak output laser power; and
a capacitor bank comprising at least one capacitor and configured for charging the at least one capacitor from the power source and for delivering to the laser at least a portion of an input laser power corresponding to the specified peak output laser power during an ON duration of a pulse.
2. The laser system of claim 1 , wherein a wavelength of the laser is in a range from 8 μm up to 12 μm.
3. The laser system of claim 1 , wherein the laser comprises a laser rated to have a maximum average output laser power level less than approximately 50% of the specified peak output laser power.
4. The system of claim 1 , wherein the specified peak output laser power is within a range from 10 W up to 1,000 W.
5. The system of claim 1 , wherein the controller is adapted to adjust the average output laser power within a range from 0.5 W up to 50 W.
6. The system of claim 1 , wherein the controller is adapted to adjust the average output laser power within a range from 0.5 W up to 500 W.
7. The system of claim 1 , wherein the controller is adapted to adjust the average output laser power to a level of at least 50 W.
8. The system of claim 1 , wherein the controller is adapted to limit the average output laser power up to 10% of the specified peak output laser power.
9. The system of claim 1 , wherein the controller is adapted to limit the average output laser power up to 5% of the specified peak output laser power.
10. The system of claim 1 , wherein the controller is adapted to adjust a duration of the pulse of the pulsed laser beam within a range from 10 is up to 5,000 μs.
11. The system of claim 1 , wherein the controller is adapted to adjust a duty cycle of the pulse of the pulsed laser beam within a range from 1% up to 50%.
12. The system of claim 1 , wherein:
an output voltage of the capacitor bank is within a range from 24 V up to 144 V; and
a peak output current of the capacitor bank is within a range from 10 A up to 1,000 A.
13. The system of claim 1 , wherein a number of capacitors in the capacitor bank is in a range from 1 up to 100.
14. The system of claim 1 , wherein a capacitance of a first capacitor in the capacitor bank is within a range from 1,000 μF up to 150,000 μF.
15. The system of claim 1 , wherein the controller is adapted to adjust the peak output laser power to a level sufficient to ablate dental enamel.
16. The system of claim 1 , wherein the controller is adapted to operate the laser at an average output laser power less than a rated maximum average output laser power level of the laser.
17. The system of claim 1 , wherein the laser comprises a waveguide in at least one optical resonator axis.
18. The system of claim 1 , wherein the laser comprises a gas discharge laser.
19. The system of claim 18 , wherein the gas discharge laser comprises a CO 2 laser.
20. The system of claim 1 , further comprising a non-refrigerant-based cooling system for controlling an operating temperature of at least the laser.
21. The system of claim 20 , wherein the cooling system comprises:
at least one laser coolant path in thermally conductive communication with the laser;
a coolant reservoir for containing a coolant;
a pump for circulating the coolant; and
a radiator having at least one heat-conducting pathway therethrough.
22. The system of claim 21 , wherein the cooling system further comprises at least one of:
a level sensor for measuring a level of the coolant in the coolant reservoir;
a temperature sensor for measuring temperature of the coolant;
a flow sensor for measuring flow of the coolant; and
a fan directing air flow to the heat-conducting pathway.
23. The system of claim 22 , wherein the controller is adapted to suspend operation of the laser based on an output from at least one of the level sensor, the temperature sensor, and the flow sensor.
24. The system of claim 22 , wherein the controller is adapted, based on an output from the temperature sensor, to at least one of:
adjust the pump to adjust a flow of the coolant; and
operate the fan.
25. The system of claim 24 , wherein the controller is adapted to at least one of adjust the pump and operate the fan so as to limit a temperature of the coolant to at most 30° C.
26. The system of claim 21 , wherein the coolant comprises water.
27. The system of claim 1 , wherein the portion of the input laser power comprises at least 75 percent of the input laser power.
28. A method of operating a laser, the method comprising the steps of:
generating a pulsed laser beam, generation of laser pulses comprising configuring the laser to trigger at a specified peak output laser power and at an average output laser power of less than approximately 50% of the specified peak output laser power;
charging at least one capacitor in a capacitor bank using a power source rated at less than an input laser power corresponding to the specified peak output laser power; and
delivering to the laser from the capacitor bank at least a portion of the input laser power corresponding to the specified peak output laser power during an ON duration of a laser pulse.
29. The method of claim 28 , wherein a wavelength of the laser is in a range from 8 μm up to 12 μm.
30. The method of claim 28 , wherein the laser comprises a laser rated to have a maximum average output laser power level less than approximately 50% of the specified peak output laser power.
31. The method of claim 1 , wherein the specified peak output laser power is within a range from 10 W up to 1,000 W.
32. The method of claim 1 , wherein the configuring step further comprises adjusting the average output laser power within a range from 0.5 W up to 50 W.
33. The method of claim 1 , wherein the configuring step further comprises adjusting the average output laser power within a range from 0.5 W up to 500 W.
34. The method of claim 1 , wherein the configuring step further comprises adjusting the average output laser power to a level of at least 50 W.
35. The method of claim 1 , wherein the configuring step further comprises limiting the average output laser power up to 10% of the specified peak output laser power.
36. The method of claim 1 , wherein the configuring step further comprises limiting the average output laser power up to 5% of the specified peak output laser power.
37. The method of claim 1 , wherein the configuring step further comprises adjusting a duration of the pulse of the pulsed laser beam within a range from 10 μs up to 5,000 μs.
38. The method of claim 1 , wherein the configuring step further comprises adjusting a duty cycle of the pulse of the pulsed laser beam within a range from 1% up to 50%.
39. The method of claim 1 , wherein the delivering step comprises:
delivering an output voltage within a range from 24 V up to 144 V; and
delivering a peak output current within a range from 10A up to 1,000A.
40. The method of claim 1 , wherein a number of capacitors in the capacitor bank is in a range from 1 up to 100.
41. The method of claim 1 , wherein a capacitance of a first capacitor in the capacitor bank is within a range from 1,000 μF up to 150,000 μF.
42. The method of claim 1 , wherein the configuring step further comprises adjusting the peak output laser power to a level sufficient to ablate dental enamel.
43. The method of claim 1 , wherein the configuring step further comprises configuring the laser to operate at an average output laser power less than a rated maximum average output laser power level of the laser.
44. The method of claim 1 , further comprising:
controlling an operating temperature of at least the laser using a non-refrigerant-based cooling system.
45. The method of claim 44 , further comprising:
obtaining an output from at least one of a level sensor, a temperature sensor, and a flow sensor of the non-refrigerant-based cooling system; and
suspending operation of the laser based on the reading.
46. The method of claim 44 , further comprising
obtaining an output from a temperature sensor of the non-refrigerant-based cooling system; and
at least one of: (i) adjusting a flow of coolant and (ii) operating a fan, based on the reading.
47. The method of claim 46 , wherein at least one of (i) adjusting the flow and (ii) operating the fan limits a temperature of the coolant to at most 30° C.