Bedding products having flexible gel panels
View Patent ↗A bedding product, such as a mattress, mattress topper, or pillow, includes a flexible gel panel having a gel layer with a top surface and a bottom surface, a flexible top layer overlying the top surface of the gel layer, and a flexible bottom layer overlying the bottom surface of the gel layer. The bedding product has a major surface and the flexible gel panel is integrated into the bedding product so that the flexible top layer of the flexible gel panel is juxtaposed with the major surface of the bedding product. The flexible gel panel removes body heat during use.
1. A bedding product comprising:
a flexible gel panel having a length and a width defining a perimeter, said flexible gel panel including a gel layer having a top surface and a bottom surface, a flexible top layer overlying said top surface of said gel layer to form a top surface of said flexible gel panel, and a flexible bottom layer overlying said bottom surface of said gel layer to form a bottom surface of said flexible gel panel, wherein said gel layer has a wave configuration including thicker gel sections that are connected to one another by thinner gel filled valleys, wherein said thicker gel sections and said thinner gel filled valleys cooperate to form a continuous gel layer that extends continuously within the perimeter of said flexible gel panel, and wherein said flexible top layer and said flexible bottom layer are continuously separated from one another by said continuous gel layer that extends continuously within the perimeter of said flexible gel panel; and
said bedding product having a major surface, wherein said flexible gel panel is integrated into said bedding product so that said flexible top layer of said flexible gel panel is juxtaposed with said major surface of said bedding product.
2. The bedding product as claimed in claim 1 , wherein said gel layer comprises a cured gel layer.
3. The bedding product as claimed in claim 1 , wherein said flexible top layer is bonded to said top surface of said gel layer, and said flexible bottom layer is bonded to said bottom surface of said gel layer.
4. The bedding product as claimed in claim 1 , wherein said flexible top layer is selected from the group consisting of a clear film, a polyurethane film, and a TPU film.
5. The bedding product as claimed in claim 1 , wherein said flexible bottom layer is selected from the group consisting of a flexible fabric, stretchable fabric, a phase change fabric, lightweight fabric, and a mesh fabric.
6. The bedding product as claimed in claim 1 , wherein said gel layer spaces said flexible top layer from said flexible bottom layer at said gel filled valleys.
7. The bedding product as claimed in claim 1 , wherein said flexible top layer overlying said top surface of said gel layer extends continuously within the perimeter of said flexible gel panel and said flexible bottom layer overlying said bottom surface of said gel layer extends continuously within the perimeter of said flexible gel panel, wherein said thicker gel sections comprise gel tubes that are connected to one another by said gel filled valleys that extend between said gel tubes to cooperatively form said continuous gel layer having the wave configuration.
8. The bedding product as claimed in claim 1 , wherein said bedding product is selected from the group consisting of a pillow, a memory foam pillow, a mattress, a memory foam mattress, a mattress topper, a memory foam mattress topper, a pillowcase, a flat sheet, a fitted sheet, and a mattress protector.
9. The bedding product as claimed in claim 1 , wherein said bedding product comprises a memory foam pillow having a major surface, and wherein said flexible gel panel is juxtaposed with said major surface of said memory foam pillow.
10. The bedding product as claimed in claim 1 , wherein said flexible gel panel overlies a major surface of a pillow case.
11. The bedding product as claimed in claim 1 , wherein said bedding product comprises a mattress topper having a major surface and said flexible gel panel is juxtaposed with said major surface of said mattress topper.
12. The bedding product as claimed in claim 1 , wherein said bedding product comprises a memory foam mattress having a major surface, and wherein said flexible gel panel is juxtaposed with said major surface of said memory foam mattress.
13. The bedding product as claimed in claim 1 , wherein said thicker gel sections of said gel layer comprise an array of geometric shapes selected from the group consisting of tubes, squares, circles, and triangles.
14. A bedding product comprising:
a flexible gel panel having a length and a width defining a perimeter, said flexible gel panel including a gel layer having a top surface and a bottom surface, a flexible top layer overlying said top surface of said gel layer to form a top surface of said flexible gel panel, and a flexible bottom layer overlying said bottom surface of said gel layer to form a bottom surface of said flexible gel panel, wherein said gel layer has a wave configuration including thicker gel sections that are connected to one another by thinner gel filled valleys, wherein said thicker gel sections and said thinner gel filled valleys cooperate so that said gel layer extends continuously within the perimeter of said flexible gel panel for separating said flexible top layer and said flexible bottom layer;
said bedding product having a major face, wherein said flexible top layer of said flexible gel panel is juxtaposed with said major face of said bedding product.
15. The bedding product as claimed in claim 14 , wherein said bedding product is selected from the group consisting of a pillow, a memory foam pillow, a mattress, a memory foam mattress, a mattress topper, a memory foam mattress topper, a pillowcase, a flat sheet, a fitted sheet, and a mattress protector.
16. The bedding product as claimed in claim 14 , wherein said gel layer is cured, and wherein said flexible top layer is bonded with said top surface of said cured gel layer and said flexible bottom layer is bonded with said bottom surface of said cured gel layer.
17. The bedding product as claimed in claim 1 , wherein said thicker gel sections of said gel layer comprise an array of geometric shapes selected from the group consisting of tubes, squares, circles, and triangles.
18. A bedding product comprising:
a flexible gel panel having a length and a width defining a perimeter, said flexible gel panel including a gel layer having a top surface and a bottom surface, a flexible top layer overlying said top surface of said gel layer, and a flexible bottom layer overlying said bottom surface of said gel layer, wherein said gel layer has a wave configuration including thicker gel sections that are connected to one another by thinner gel filled valleys, wherein said thicker gel sections and said thinner gel filled valleys cooperate so that said gel layer extends continuously within the perimeter of said flexible gel panel for separating said flexible top layer and said flexible bottom layer;
said bedding product having a major face, wherein said flexible top layer of said flexible gel panel is juxtaposed with said major face of said bedding product.
19. The bedding product as claimed in claim 18 , wherein said bedding product is selected from the group consisting of a pillow, a memory foam pillow, a mattress, a memory foam mattress, a mattress topper, a memory foam mattress topper, a pillowcase, a flat sheet, a fitted sheet, and a mattress protector.