IP Library Granted Patent US 10,292,713
Granted Patent B2
US 10,292,713 · App. 14/959,354 · Granted May 21, 2019

Freeform tri-planar osteotomy guide and method

Inventors: T. Wade Fallin (Hyde Park, UT); Robert W. Hoy (Essex Junction, VT); Daniel J. Triplett (Providence, UT)
Assignee: First Ray, LLC
A61B17/151
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Quick Facts
Patent No.
US 10,292,713
App. No.
14/959,354
Granted
May 21, 2019
Kind
B2
Abstract

Methods and devices for performing an osteotomy are presented. Examples include forming a fusion osteotomy at a metatarsocuneiform joint of the first ray of a human foot.

Claims (130)

1. A method of performing an osteotomy between a metatarsus and a cuneiform defining a metatarsocuneiform joint of a human foot, the method comprising:

positioning an osteotomy guide such that a joint alignment feature of the osteotomy guide is aligned with the metatarsocuneiform joint;

securing the osteotomy guide to at least one of the metatarsus and the cuneiform;

with a first guide feature of the osteotomy guide, guiding motion of a first cutter to remove part of the metatarsus, wherein the first guide feature is spaced apart from the joint alignment feature; and

promoting fusion between the metatarsus and the cuneiform.

2. The method of claim 1 , wherein:

the first guide feature comprises a first slot;

the first cutter comprises a first saw blade; and

guiding motion of the first cutter with the first guide feature comprises:

inserting the first saw blade through the first slot; and

with the first saw blade in the first slot, forming a first planar cut in the metatarsus.

3. The method of claim 2 , wherein forming the first planar cut in the metatarsus comprises forming the first planar cut proximate the metatarsocuneiform joint to increase mobility between the metatarsus and the cuneiform.

4. The method of claim 1 , further comprising, with a second guide feature of the osteotomy guide, guiding motion of one of the first cutter and a second cutter to remove part of the cuneiform to create a gap between the metatarsus and the cuneiform.

5. The method of claim 4 , further comprising:

before guiding motion of the second cutter to remove part of the cuneiform, moving the metatarsus, relative to the cuneiform, from a first relative position to a second relative position.

6. The method of claim 5 , wherein moving the metatarsus, relative to the cuneiform, to the second relative position comprises moving the metatarsus, relative to the cuneiform, to the second relative position after guiding motion of the first cutter to remove part of the metatarsus.

7. The method of claim 4 , further comprising, prior to guiding motion of the first cutter to remove part of the metatarsus, securing the osteotomy guide to the metatarsus.

8. The method of claim 7 , further comprising, prior to securing the osteotomy guide to the metatarsus, positioning the osteotomy guide such that at least one indexing feature of the osteotomy guide abuts a diaphysis of the metatarsus.

9. The method of claim 7 ,

further comprising, prior to guiding motion of one of the first cutter and the second cutter with the second guide feature, securing the osteotomy guide to the cuneiform.

10. The method of claim 4 , wherein:

positioning the osteotomy guide comprises positioning the osteotomy guide with the metatarsus in a first orientation, relative to the cuneiform; and

promoting fusion between the metatarsus and the cuneiform comprises reducing the gap so that a proximal aspect of the metatarsus abuts as distal aspect of the cuneiform and the metatarsus is at a second orientation, different from the first orientation, relative to the cuneiform.

11. The method of claim 4 , wherein promoting fusion between the metatarsus and the cuneiform comprises inserting an implant into the gap, wherein the implant is configured to permit fusion between the metatarsus and the cuneiform through the implant.

12. The method of claim 4 , wherein positioning an osteotomy guide such that the joint alignment feature is aligned with the metatarsocuneiform joint comprises positioning the osteotomy guide such that the first guide feature and the second guide feature are unobstructed.

13. The method of claim 1 , wherein:

the osteotomy guide comprises:

a first fixation element; and

a second fixation element parallel to the first fixation element; and

the method further comprises:

securing the osteotomy guide to the metatarsus with the first fixation element independently of any additional fixation element oriented nonparallel to the first fixation guide; and

securing the osteotomy guide to the cuneiform with the second fixation element independently of any additional fixation element oriented nonparallel to the second fixation element.

14. The method of claim 13 , wherein:

the osteotomy guide comprises a guide body;

the first fixation element comprises a first hole formed in the guide body, with an axis passing through the metatarsus with the osteotomy guide positioned such that the joint alignment feature is aligned with the metatarsocuneiform joint; and

the second fixation element comprises a second hole formed in the guide body, with an axis passing through the cuneiform with the osteotomy guide positioned such that the joint alignment feature is aligned with the metatarsocuneiform joint.

15. The method of claim 1 , wherein:

the osteotomy guide comprises a one-piece guide body comprising:

a first fixation element; and

a second fixation element;

the method further comprises:

securing the osteotomy guide to the metatarsus with the first fixation element; and

securing the osteotomy guide to the cuneiform with the second fixation element.

16. The method of claim 1 , wherein:

the osteotomy guide comprises a one-piece guide body comprising the first guide feature and a second guide feature; and

the method further comprises guiding motion of one of the first cutter and a second cutter to remove part of the cuneiform to create a gap between the metatarsus and the cuneiform.

17. The method of claim 1 , further comprising, prior to guiding motion of the first cutter to remove part of the metatarsus, securing the osteotomy guide to a medial aspect of the metatarsocuneiform joint.

18. A method of performing an osteotomy between a metatarsus and a cuneiform defining a metatarsocuneiform joint of a human foot, the method comprising:

positioning an osteotomy guide on the metatarsocuneiform joint such that a first guide feature of the osteotomy guide is unobstructed and is aligned with the metatarsus and a second guide feature of the osteotomy guide is unobstructed and is aligned with the cuneiform; and

with the second guide feature, guiding motion of one of the first cutter and a second cutter to remove part of the cuneiform.

19. The method of claim 18 , wherein:

the first guide feature comprises a first slot;

the first cutter comprises a first saw blade; and

guiding motion of the first cutter with the first guide feature comprises:

inserting the first saw blade through the first slot; and

with the first saw blade in the first slot, forming a first planar cut in the metatarsus or the cuneiform.

20. The method of claim 18 , wherein:

the method further comprises, before guiding motion of the second cutter to remove part of the cuneiform, moving the metatarsus from a first relative position to a second relative position, relative to the cuneiform.

21. The method of claim 20 , further comprising, prior to guiding motion of the first cutter to remove part of the metatarsus, securing the osteotomy guide to the metatarsus.

22. The method of claim 21 , further comprising, prior to securing the osteotomy guide to the metatarsus, positioning the osteotomy guide such that at least one indexing feature of the osteotomy guide abuts a diaphysis of the metatarsus.

23. The method of claim 20 , wherein moving the metatarsus, relative to the cuneiform, to the second relative position comprises moving the metatarsus, relative to the cuneiform, to the second relative position after guiding motion of the first cutter to remove part of the metatarsus.

24. The method of claim 18 , wherein:

guiding motion of the first cutter to remove part of the metatarsus and guiding motion of the second cutter to remove part of the cuneiform comprises creating a gap between the metatarsus and the cuneiform; and

the method further comprises promoting fusion between the metatarsus and the cuneiform by inserting an implant into the gap, wherein the implant is configured to permit fusion between the metatarsus and the cuneiform through the implant.

25. The method of claim 18 , wherein:

the osteotomy guide comprises:

a first fixation element; and

a second fixation element parallel to the first fixation element; and

the method further comprises:

securing the osteotomy guide to the metatarsus with the first fixation element independently of any additional fixation element oriented nonparallel to the first fixation guide; and

securing the osteotomy guide to the cuneiform with the second fixation element independently of any additional fixation element oriented nonparallel to the second fixation element.

26. The method of claim 25 , wherein:

the osteotomy guide comprises a guide body;

the first fixation element comprises a first hole formed in the guide body, with an axis passing through the metatarsus with the osteotomy guide positioned such that the first guide feature is aligned with the metatarsus and the second guide feature is aligned with the cuneiform; and

the second fixation element comprises a second hole formed in the guide body, with an axis passing through the cuneiform with the osteotomy guide positioned such that the first guide feature is aligned with the metatarsus and the second guide feature is aligned with the cuneiform.

27. The method of claim 18 , wherein:

the osteotomy guide comprises a one-piece guide body comprising:

a first fixation element; and

a second fixation element;

the method further comprises:

securing the osteotomy guide to the metatarsus with the first fixation element; and

securing the osteotomy guide to the cuneiform with the second fixation element.

28. The method of claim 18 , wherein the osteotomy guide comprises a one-piece guide body comprising the first guide feature and a second guide feature.

29. The method of claim 18 , further comprising, prior to guiding motion of the first cutter to remove part of the metatarsus, securing the osteotomy guide to a medial aspect of the metatarsocuneiform joint.

30. The method of claim 18 , further comprising, prior to guiding motion of the first cutter to remove part of the metatarsus, positioning the osteotomy guide such that a joint alignment feature of the osteotomy guide is aligned with the metatarsocuneiform joint;

wherein the first guide feature is spaced apart from the joint alignment feature.

31. A method of performing an osteotomy between a metatarsus and a cuneiform defining a metatarsocuneiform joint of a human foot, the method comprising:

securing an osteotomy guide to at least one of the metatarsus and the cuneiform;

with a first guide feature of the osteotomy guide, guiding motion of a first cutter to remove part of the metatarsus; and

with a second guide feature of the osteotomy guide, guiding motion of one of the first cutter and a second cutter to remove part of one of the cuneiform to create a gap between the metatarsus and the cuneiform;

wherein the first guide feature and the second guide feature are on a one-piece guide body.

32. The method of claim 31 , wherein:

the first guide feature comprises a first slot;

the second guide feature comprises a second slot parallel to the first slot;

the first cutter comprises a first saw blade;

guiding motion of the first cutter with the first guide feature comprises:

inserting the first saw blade through the first slot; and

with the first saw blade in the first slot, forming a first planar cut in the metatarsus; and

guiding motion of one of the first cutter and a second cutter with the second guide feature comprises:

inserting the first saw blade through the second slot; and

with the first saw blade in the second slot, forming a second planar cut in the cuneiform.

33. The method of claim 32 , wherein forming the first planar cut in the metatarsus comprises forming the first planar cut proximate the metatarsocuneiform joint to increase mobility between the metatarsus and the cuneiform.

34. The method of claim 31 , further comprising, before guiding motion of the second cutter to remove part of the cuneiform, moving the metatarsus, relative to the cuneiform, from a first relative position to a second relative position;

wherein forming the second planar cut comprises forming a second planar cut proximate the metatarsocuneiform joint with the metatarsus in the second relative position to create the gap.

35. The method of claim 34 , wherein moving the metatarsus, relative to the cuneiform, to the second relative position comprises moving the metatarsus, relative to the cuneiform, to the second relative position after guiding motion of the first cutter to remove part of the metatarsus.

36. The method of claim 31 , wherein securing the osteotomy guide to at least one of the metatarsus and the cuneiform comprises securing the osteotomy guide to the metatarsus.

37. The method of claim 36 , further comprising, prior to securing the osteotomy guide to the metatarsus, positioning the osteotomy guide such that at least one indexing feature of the osteotomy guide abuts a diaphysis of the metatarsus.

38. The method of claim 31 , wherein promoting fusion between the metatarsus and the cuneiform comprises inserting an implant into the gap, wherein the implant is configured to permit fusion between the metatarsus and the cuneiform between the implant.

39. The method of claim 31 , wherein:

the osteotomy guide comprises:

a first fixation element; and

a second fixation element parallel to the first fixation element; and

securing the osteotomy guide to at least one of the metatarsus and the cuneiform further comprises:

securing the osteotomy guide to the metatarsus with the first fixation element independently of any additional fixation element oriented nonparallel to the first fixation guide; and

securing the osteotomy guide to the cuneiform with the second fixation element independently of any additional fixation element oriented nonparallel to the second fixation element.

40. The method of claim 39 , wherein:

the osteotomy guide comprises a guide body;

the first fixation element comprises a first hole formed in the guide body, with an axis passing through the metatarsus with the osteotomy guide secured to at least one of the metatarsus and the cuneiform; and

the second fixation element comprises a second hole formed in the guide body, with an axis passing through the cuneiform with the osteotomy guide secured to at least one of the metatarsus and the cuneiform.

41. The method of claim 31 , further comprising, prior to guiding motion of the first cutter to remove part of the metatarsus, securing the osteotomy guide to a medial aspect of the metatarsocuneiform joint.

42. The method of claim 31 , further comprising, prior to securing the osteotomy guide to at least one of the metatarsus and the cuneiform, positioning the osteotomy guide such that a joint alignment feature is aligned with the metatarsocuneiform joint and the first guide feature and the second guide feature are unobstructed.

43. A method of performing an osteotomy between a metatarsus and a cuneiform defining a metatarsocuneiform joint of a human foot, the method comprising:

moving the metatarsus relative to the cuneiform such that the metatarsus and the cuneiform are in a second relative position different from the first relative position;

positioning an osteotomy guide such that a joint alignment feature of the osteotomy guide is aligned with the metatarsocuneiform joint;

securing the osteotomy guide to at least one of the metatarsus and the cuneiform;

with a first guide feature of the osteotomy guide and with the metatarsus and the cuneiform in a first relative position, guiding motion of a first cutter to remove part of one of the metatarsus and the cuneiform;

after moving the metatarsus relative to the cuneiform to the second relative position,

with a second guide feature of the osteotomy guide and with the metatarsus and the cuneiform in the second relative position, guiding motion of one of the first cutter and a second cutter to remove part of one of the other of the metatarsus and the cuneiform to create a gap between the metatarsus and the cuneiform; and

promoting fusion between the metatarsus and the cuneiform.

44. The method of claim 43 , wherein moving the metatarsus, relative to the cuneiform, to the second relative position comprises moving the metatarsus, relative to the cuneiform, to the second relative position after guiding motion of the first cutter to remove part of the metatarsus.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2021
From: VENTUREMD INNOVATIONS, LLC; VENTUREMD, LLC; SURGICAL FRONTIERS, LLC; SURGICAL FRONTIERS, INC.; SURGICAL FRONTIERS SERIES I, LLC; KATOR, LLC; FIRST RAY, LLC; MORTISE MEDICAL, LLC; CRES HOLDINGS, INC.; SF MERGER CORP.; SF MERGER SUB LLC
To: CROSSROADS EXTREMITY SYSTEMS, LLC
Reel/Frame 058568/0154 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 14, 2020
From: FIRST RAY, LLC
To: SF MERGER CORP.
Reel/Frame 051819/0545 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 14, 2020
From: SF MERGER CORP.
To: CROSSROADS EXTREMITY SYSTEMS, LLC
Reel/Frame 051821/0330 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2015
From: FALLIN, T. WADE; HOY, ROBERT W.; TRIPLETT, DANIEL J.
To: FIRST RAY, LLC
Reel/Frame 037247/0201 →
Continuity (2)
Provisional Application 62108936 · Jan 28, 2015
Related Publication 20160213384A1 · Jul 28, 2016
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