Compressor with a closed loop water cooling system
View Patent ↗The present disclosure provides a compressor system having at least one fluid compressor for compressing a working fluid. A lubrication supply system is operable for supplying lubrication fluid to the compressor. A closed loop cooling system using R718 refrigerant is provided to cool the working fluid. The closed loop cooling system includes a refrigerant compressor for compressing the refrigerant, a condenser operable for receiving compressed refrigerant gas and removing heat to form liquid refrigerant, and an expansion device for expanding and cooling the liquid refrigerant into a cooled gaseous refrigerant.
1. An apparatus comprising:
an air compressor operable for compressing air;
a lubrication supply system operable for supplying lubricant to the compressor;
a closed loop cooling system comprising:
a hermetically sealed cooling system pathway for transporting R718 refrigerant;
a refrigerant compressor for compressing the R718 refrigerant;
a single condenser operable for ingressing compressed R718 refrigerant and egressing cooled R718 refrigerant;
an R718 refrigerant flow splitter positioned downstream of the single condenser and having an inlet for receipt of a flow of the R718 refrigerant from the single condenser, the R718 refrigerant flow splitter also having a first outlet conduit and a second outlet conduit where the R718 flow splitter is structured to split the flow of R718 refrigerant from the single condenser into a first portion which is provided to the first outlet conduit and a second portion which is provided to the second outlet conduit;
an air cooler heat exchanger operable for cooling compressed air with R718 refrigerant directed through the first outlet conduit;
a lubricant heat exchanger operable for cooling lubricant with the R718 refrigerant directed through the second outlet conduit; and
a control system operable for controlling portions of the cooling system, the lubrication system, and the air compressor;
wherein the air cooler heat exchanger and the lubricant heat exchanger are configured to receive R718 refrigerant from the single condenser without any additional intervening condenser.
2. The apparatus of claim 1 , wherein the control system includes at least one pressure sensor, temperature sensor and/or mass flow sensor.
3. The apparatus of claim 1 , wherein the control system includes an electronic controller operable for receiving and transmitting control signals.
4. The apparatus of claim 1 , wherein the air compressor includes more than one compression stage.
5. The apparatus of claim 1 , wherein the air compressor is one of a screw, gear, piston, or centrifugal type.
6. The apparatus of claim 1 , wherein R718 is pure water.
7. The apparatus of claim 1 , where R718 includes
contaminants at a level insufficient to prevent phase change of the refrigerant while flowing through the cooling system pathway.