IP Library Granted Patent US 10,377,110
Granted Patent B2
US 10,377,110 · App. 14/961,720 · Granted Aug 13, 2019

Copper clad laminate

Inventors: Kohji Narui (Ube, JP); Masafumi Hashimoto (Ube, JP); Takuro Kochiyama (Ube, JP)
Assignee: UBE INDUSTRIES, LTD.
B32B15/08B29C48/08B32B15/20B32B27/281H05K1/0346H05K3/022B29C48/18B29K2079/08B29K2105/256B32B37/04B32B2250/03B32B2250/40B32B2264/0214B32B2307/306B32B2307/54B32B2309/02B32B2309/105B32B2311/12B32B2379/08B32B2457/00B32B2457/08H05K1/036H05K3/025H05K2201/0129H05K2201/0154H05K2201/0212H05K2201/0355H05K2203/068Y10T428/31681
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Quick Facts
Patent No.
US 10,377,110
App. No.
14/961,720
Granted
Aug 13, 2019
Kind
B2
Abstract

A copper-clad laminate is prepared by laminating a copper foil on one side or both sides of a polyimide film by thermocompression bonding. The flexibility of the copper-clad laminate is remarkably improved by employing a polyimide film having a thickness of 5 to 20 μm and a copper foil having a thickness of 1 to 18 μm.

Claims (11)

1. A copper-clad laminate prepared by laminating a copper foil on one side or both sides of a polyimide film by thermocompression bonding, wherein the polyimide film has a thickness of 5 to 20 μm, and the copper foil has a thickness of 1 to 18 μm, wherein the polyimide film is a thermocompression-bonding multilayer polyimide film having a thermoplastic polyimide layer on one side or both sides of a heat-resistant polyimide layer, wherein the thermoplastic polyimide layer comprises a thermoplastic polyimide and polyimide particles with a median size of 0.3 to 0.8 μm and a maximum size of 2 μm or less dispersed within at least a depth of 0.5 μm from a surface of the thermoplastic polyimide layer in a ratio of about 0.5 to 10% by weight relative to the thermoplastic polyimide in the thermoplastic polyimide layer, wherein the polyimide particles are prepared from pyromellitic acid component and p-phenylenediamine component.

2. The copper-clad laminate as claimed in claim 1 , wherein the polyimide film has a thickness of 5 to 15 μm.

3. The copper-clad laminate as claimed in claim 1 , wherein the copper foil is a rolled copper foil having a thickness of 8 to 18 μm.

4. The copper-clad laminate as claimed in claim 1 , wherein the copper foil is a rolled copper foil having a thickness of 10 to 18 μm.

5. The copper-clad laminate as claimed in claim 1 , wherein the copper foil is a rolled copper foil having a thickness of 10 to 12 μm.

6. The copper-clad laminate as claimed in claim 1 , wherein the copper foil is a rolled copper foil having a tensile strength before heat treatment of 300 N/mm 2 or more and 461 N/mm 2 or less, and a ratio of tensile strength after heat treatment at 180° C. for 1 hour as defined by the following equation (1) of 19% or more and 33% or less,

Ratio of tensile strength after heat treatment (%)=[(tensile strength after heat treatment)/(tensile strength before heat treatment)]×100  (1).

7. The copper-clad laminate as claimed in claim 1 , wherein the copper foil is a copper foil with a carrier, in which the copper foil after peeling off the carrier has a thickness of 1 to 5 μm.

8. A copper-clad laminate prepared by peeling off the carrier from the copper-clad laminate as claimed in claim 7 and then plating it with copper to a thickness of the copper foil of 5 to 8 μm.

9. The copper-clad laminate as claimed in claim 1 , exhibiting MIT folding endurance of about 2000 times or more.

10. The copper-clad laminate as claimed in claim 8 , exhibiting MIT folding endurance of about 2000 times or more.

Assignments (3)
CHANGE OF NAME Recorded Jul 14, 2023
From: UBE INDUSTRIES, LTD.
To: UBE CORPORATION
Reel/Frame 064275/0021 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE PREVIOUSLY RECORDED AT REEL: 037229 FRAME: 0012. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 26, 2019
From: NARUI, KOHJI; HASHIMOTO, MASAFUMI; KOCHIYAMA, TAKURO
To: UBE INDUSTRIES, LTD.
Reel/Frame 049602/0166 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2015
From: NARUI, KOHJI; HASHIMOTO, MASAFUMI; KOCHIYAMA, TAKURO
To: UBE INDUSTRIES, LTD
Reel/Frame 037229/0012 →
Priority Claims (1)
JP 2005-107408 · Apr 4, 2005 · national
Continuity (2)
Continuation 11910610
Related Publication 20160082703A1 · Mar 24, 2016