IP Library Granted Patent US 9,533,547
Granted Patent B2
US 9,533,547 · App. 14/967,371 · Granted Jan 3, 2017

Electric vehicle thermal management system

Inventor: Ming-Chieh Cheng (Taoyuan, TW)
Assignee: THUNDER POWER HONG KONG LTD.
B60H1/00392B60H1/00278B60H1/00328B60H1/00571B60L1/02B60L11/1874
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Quick Facts
Patent No.
US 9,533,547
App. No.
14/967,371
Granted
Jan 3, 2017
Kind
B2
Abstract

An electric vehicle thermal management system and an electric vehicle using the thermal management system, wherein a passenger cabin is heated by the heat dissipated from a battery and/or a motor, and the battery and the electric motor are connected in different cooling paths. Heat is supplied to the passenger cabin by using the heat absorbed by cooling liquid from the battery and/or the motor, so that the electric power of the electric vehicle can be effectively utilized to increase the endurance mileage of the electric vehicle.

Claims (71)

1. An electric vehicle thermal management system for heating a passenger cabin of an electric vehicle by means of the heat absorbed from a battery and/or an electric motor of the electric vehicle, the system comprising:

a first cooling path, wherein cooling liquid is circulated in the first cooling path, and the cooling liquid passes through the battery and performs heat exchange with the battery;

a second cooling path, wherein the cooling liquid is circulated in the second cooling path, and the cooling liquid passes through the motor and performs heat exchange with the motor;

a third cooling path, wherein the third cooling path comprises an inlet and an outlet, and the inlet and the outlet are in fluid communication; and

a first radiator, wherein the first radiator provides a heat source to the passenger cabin by dissipating the heat absorbed by the cooling liquid, and the first radiator is selectively connected in one path of the first cooling path, the second cooling path or the third cooling path,

wherein, the cooling liquid flows through the first cooling path and the cooling liquid flows through the second cooling path,

wherein the cooling liquid from the first cooling path and the cooling liquid from the second cooling path converge at the inlet of the third cooling path, flow through the third cooling path and then divide at the outlet of the third cooling path to re-flow into the first cooling path and the second cooling path.

2. The system of claim 1 , further comprising:

a valve device for selectively connecting the first radiator to one path of the first cooling path, the second cooling path and the third cooling path or separating the first radiator from all the first cooling path, the second cooling path and the third cooling path.

3. The system of claim 2 , wherein,

the valve device comprises a first switch and a second switch,

the first switch is arranged in the first cooling path, and the cooling liquid flows through the battery and then flows into the first switch,

through the first switch, the cooling liquid in the first cooling path selectively flows into the inlet of the third cooling path after flowing through the first radiator or directly flows into the inlet of the third cooling path,

the second switch is arranged in the second cooling path, and the cooling liquid flows through the motor and then flows into the second switch, and

through the second switch, the cooling liquid in the second cooling path selectively flows into the inlet of the third cooling path after flowing through the first radiator or directly flows into the inlet of the third cooling path.

4. The system of claim 3 , further comprising:

a control device, wherein the control device controls the state of the first switch according to the temperature of the battery.

5. The system of claim 3 , further comprising:

a control device, wherein the control device controls the state of the second switch according to the temperature of the motor.

6. The system of claim 1 , further comprising:

a control device;

a refrigerator, wherein through the control device, the refrigerator is selectively connected in the first cooling path to perform heat exchange with the cooling liquid in the first cooling path or separated from the first cooling path.

7. The system of claim 1 , further comprising:

a control device; and

a pump arranged in the first cooling path,

wherein, when the temperature of the battery reaches a first preset temperature, the control device controls the pump in the first cooling path to speed up so as to increase the flow rate of the cooling liquid in the first cooling path.

8. The system of claim 6 , further comprising:

a pump connected in the second cooling path;

when the temperature of the battery reaches or exceeds a second preset temperature, the control device controls the refrigerator to perform heat exchange with the first cooling path and controls the pump in the second cooling path to slow down or stop so as to slow down or stop the flow of the cooling liquid in the second cooling path.

9. The system of claim 1 , further comprising:

a second radiator, wherein the second radiator is selectively connected in the third cooling path or separated from the third cooling path.

10. The system of claim 1 , further comprising:

a control device;

a heater, wherein the cooling liquid in the first cooling path flows through the heater; and

the control device selectively starts or stops the heater.

11. The system of claim 1 , further comprising:

a cooling liquid source, wherein the cooling liquid source is connected in the third cooling path for supplementing the cooling liquid in the first cooling path and the cooling liquid in the second cooling path to the electric vehicle thermal management system.

12. An electric vehicle, comprising:

a passenger cabin;

a battery;

an electric drive motor; and

a thermal management system configured to heat the passenger cabin by means of the heat absorbed from at least one of the battery or the electric motor, the thermal management system including:

a first cooling path, wherein a cooling liquid is circulated in the first cooling path, and the cooling liquid passes through the battery and performs heat exchange with the battery;

a second cooling path, wherein the cooling liquid is circulated in the second cooling path, and the cooling liquid passes through the motor and performs heat exchange with the motor;

a third cooling path, wherein the third cooling path comprises an inlet and an outlet, and the inlet and the outlet are in fluid communication; and

a first radiator, wherein the first radiator provides a heat source to the passenger cabin by dissipating the heat absorbed by the cooling liquid from the first cooling path and/or the cooling liquid from the second cooling path, and the first radiator is selectively connected in one path of the first cooling path, the second cooling path or the third cooling path,

wherein the cooling liquid from the first cooling path and the cooling liquid from the second cooling path converge at the inlet of the third cooling path, flow through the third cooling path and then divide at the outlet of the third cooling path to re-flow into the first cooling path and the second cooling path.

13. The vehicle of claim 12 , further comprising:

a valve device for selectively connecting the first radiator to one path of the first cooling path, the second cooling path and the third cooling path or separating the first radiator from all the first cooling path, the second cooling path and the third cooling path.

14. The vehicle of claim 13 , wherein,

the valve device comprises a first switch and a second switch,

the first switch is arranged in the first cooling path, and the cooling liquid flows through the battery and then flows into the first switch,

through the first switch, the cooling liquid in the first cooling path selectively flows into the inlet of the third cooling path after flowing through the first radiator or directly flows into the inlet of the third cooling path,

the second switch is arranged in the second cooling path, and the cooling liquid flows through the motor and then flows into the second switch, and

through the second switch, the cooling liquid in the second cooling path selectively flows into the inlet of the third cooling path after flowing through the first radiator or directly flows into the inlet of the third cooling path.

15. The vehicle of claim 14 , further comprising:

a control device, wherein the control device controls the state of the first switch according to the temperature of the battery.

16. The vehicle of claim 14 , further comprising:

a control device, wherein the control device controls the state of the second switch according to the temperature of the motor.

17. The vehicle of claim 12 , further comprising:

a control device;

a refrigerator, wherein through the control device, the refrigerator is selectively connected in the first cooling path to perform heat exchange with the cooling liquid in the first cooling path or separated from the first cooling path.

18. The vehicle of claim 17 , further comprising:

a pump connected in the second cooling path,

wherein, when the temperature of the battery reaches or exceeds a second preset temperature, the control device controls the refrigerator to perform heat exchange with the first cooling path and controls the pump in the second cooling path to slow down or stop so as to slow down or stop the flow of the cooling liquid in the second cooling path.

19. The vehicle of claim 12 , further comprising:

a control device; and

a pump arranged in the first cooling path,

wherein, when the temperature of the battery reaches a first preset temperature, the control device controls the pump in the first cooling path to speed up so as to increase the flow rate of first cooling liquid in the first cooling path.

20. The vehicle of claim 12 , further comprising:

a second radiator, wherein the second radiator is selectively connected in the third cooling path or separated from the third cooling path.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2017
From: THUNDER POWER HONG KONG LIMITED
To: THUNDER POWER NEW ENERGY VEHICLE DEVELOPMENT COMPANY LIMITED
Reel/Frame 042084/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2016
From: CHENG, MING-CHIEH
To: THUNDER POWER HONG KONG LTD.
Reel/Frame 039614/0829 →
Continuity (4)
Continuation 14816065 · Aug 3, 2015
Provisional Application 62150848 · Apr 22, 2015
Provisional Application 62133991 · Mar 16, 2015
Related Publication 20160272040A1 · Sep 22, 2016