Granted Patent B2

US 10,084,406 · App. 14/967,996 · Granted Sep 25, 2018

Abstract

Claims (58)

1. A method of controlling a variable-speed motor, the method comprising:

defining a control duration based on a predetermined number of cycles of an alternating current (AC) line frequency;

defining each speed in a range of speeds by a corresponding fraction of the control duration;

a controller providing a driver signal to an interface circuit for each of one or more phases of an AC power supply, to enable line voltage input to a variable-speed motor at the AC line frequency from the one or more phases for the fraction of the control duration corresponding to a selected one of the speeds; and

each interface circuit detecting zero-crossing points of the line voltage independently of the controller and switching the line voltage input from the corresponding phase between “on” and “off” states at detected zero-crossing points of the line voltage input, such that an “on” time of each interface circuit of the one or more interface circuit corresponds to the fraction of the control duration corresponding to the selected one of the speeds, wherein the controller provides the driver signal to the interface circuit for each of the one or more phases of the AC power supply independently of the detecting of zero-crossing points of the line voltage by each interface circuit.

2. The method of claim 1 , wherein enabling line voltage input to the variable-speed motor from the AC power supply comprises enabling line voltage input from a single phase or from three phases.

3. The method of claim 1 , wherein the detecting of zero-crossing points of the line voltage by each interface circuit is performed by a zero cross circuit of the interface circuit.

4. The method of claim 1 , further comprising:

the controller commencing the driver signal to one of the one or more interface circuits between consecutive first and second zero crossings of the AC power supply phase corresponding to the one of the one or more interface circuits; and

the one of the one or more interface circuits switching the line voltage input from the corresponding phase at the detected second zero crossing.

5. The method of claim 1 , wherein:

the control duration is defined as eight cycles of the AC line frequency, and the range of speeds are defined by a corresponding number of the eight cycles, including a zero speed defined by 0/8 cycles, a minimum or low speed defined by 1/8 cycles, and a maximum or top speed defined by 8/8 cycles.

6. A method of controlling a variable-speed motor, the method comprising:

a controller providing a driver signal to an interface circuit for a time period equal to a fraction of a number of AC line voltage cycles by which a full-speed driver signal to the motor is defined, the fraction corresponding to a selected motor speed; and

the driver signal enabling the interface circuit to switch a line voltage input to the motor on or off upon detection of zero-crossing of the line voltage input by a zero-crossing circuit of the interface circuit, the interface circuit being enabled to switch on the line voltage input to the motor, at the line voltage frequency for the time period equal to the fraction corresponding to the selected motor speed;

the driver signal to the interface circuit being provided by the controller independent of the detection of zero-crossing of the line voltage input.

7. The method of claim 6 , further comprising using a length of one of the AC cycles to define a control duration corresponding to the full-speed drive signal; and

defining each of a plurality of speeds as a corresponding number of the cycles of the control duration.

8. The method of claim 6 , wherein the interface circuit detects zero-crossing points of the line voltage independently of the controller and switches the line voltage input between “on” and “off” states at detected zero-crossing points of the line voltage input.

9. The method of claim 6 , wherein:

the number of AC line voltage cycles is eight AC cycles; and

the method includes defining each of a plurality of speeds as a corresponding fraction of the eight AC cycles, including a zero speed defined by 0/8 AC cycles, a minimum or low speed defined by 1/8 AC cycles, and a maximum or top speed defined by 8/8 AC cycles.

10. The method of claim 6 , wherein:

the line voltage input comprises a plurality of line voltage inputs to the motor;

the interface circuit comprises a plurality of interface circuits;

the method includes the plurality of interface circuits collectively switching on the plurality of line voltage inputs to the motor, whereby an “on” time of each of the plurality of interface circuits is the time period equal to the fraction corresponding to the selected motor speed.

11. A system for controlling a variable-speed motor, the system comprising:

a controller configured to provide a driver signal configured in accordance with an AC line frequency; and

one or more interface circuits each configured to deliver a corresponding one of one or more AC line voltage inputs to a load, each interface circuit having a corresponding zero-crossing circuit configured to detect zero crossing in the corresponding line voltage input;

each interface circuit configured to:

receive the driver signal from the controller; and

based on the driver signal and the AC line frequency, enable or disable, collectively with the other one or more interface circuits, the corresponding line voltage input at the detection of zero crossing by the interface circuit;

the detection of zero crossing being performed independent of the drive signal.

12. The system of claim 11 , wherein the controller is further configured to provide power to the motor at each of a plurality of speeds, each speed defined by a corresponding number of cycles of a control duration of the driver signal.

13. The system of claim 11 , further comprising a bidirectional switch corresponding to each interface circuit, the one or more interface circuits comprise a plurality of interface circuits configured to collectively enable or disable power through the corresponding line voltage inputs at the detection of zero crossing, by triggering the bidirectional switches.

14. The system of claim 11 , wherein the controller is configured to provide the driver signal independently of the detection of zero crossing.

15. The system of claim 11 , wherein the one or more line voltage inputs comprise a single line voltage input and the one or more interface circuits comprise a single interface circuit.

16. The system of claim 11 , wherein:

the one or more AC line voltage inputs to a load comprise a plurality of AC line voltage inputs to the load; and

the one or more interface circuits comprise a plurality of interface circuits configured to collectively enable or disable enable or disable the AC line voltage inputs to the load based on the driver signal and the AC line frequency.

17. The system of claim 11 , wherein the system is configured to:

determine a frequency of the AC power line;

determine a base unit of time based on a period of the frequency of the AC power line; and

determine an operational time period by multiplying the base unit of time by a whole number;

define a range of speeds by corresponding fractions of the operational time period; and

enable the one or more AC line voltage inputs for an “on” time corresponding to the fraction of the operational time period corresponding to a selected one of the speeds.

18. The method of claim 1 , wherein:

the line voltage input comprises a plurality of line voltage inputs to the variable-speed motor;

the interface circuit comprises a plurality of interface circuits;

the method includes the plurality of interface circuits collectively enabling the plurality of line voltage inputs to the variable-speed motor, whereby an “on” time of each of the plurality of interface circuits is the corresponding fraction of the control duration corresponding to the selected one of the speeds.

19. The method of claim 1 , wherein the method includes:

determining a frequency of the AC power line;

determining a base unit of time based on a period of the frequency of the AC power line;

defining the control duration by multiplying the base unit of time by a whole number; and

enabling the line voltage input for an “on” time corresponding to the fraction of the control duration corresponding to a selected one of the speeds.

20. The system of claim 12 , wherein:

the control duration comprises eight cycles of the AC line frequency; and

each of the plurality of speeds is defined as a corresponding fraction of the eight cycles, such that the speeds range from a zero speed defined by 0/8 cycles, a minimum or low speed defined by 1/8 cycles, up to and including a full speed defined by the eight cycles (8/8 cycles) of the control duration.

Assignments (6)