Granted Patent B2

US 9,911,570 · App. 14/968,078 · Granted Mar 6, 2018

Abstract

Claims (69)

1. A liquid metal container, comprising:

a first enclosure member including a first substrate with a first surface;

a second enclosure member including a second substrate with a second surface, the first enclosure member is positioned proximate to the second enclosure member such that a gap is formed between the first surface and the second surface;

a liquid metal positioned within the gap; and

an antiwetting coating attached to at least one of the first surface and the second surface, wherein the antiwetting coating includes:

at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) attached to the at least one of the first surface and the second surface; and

an additional oxide layer.

2. The liquid metal container of claim 1 , wherein the oxide layer comprises at least 5% of an antiwetting coating thickness.

3. A liquid metal container, comprising:

a first enclosure member including a first substrate with a first surface;

a second enclosure member including a second substrate with a second surface, the first enclosure member is positioned proximate to the second enclosure member such that a gap is formed between the first surface and the second surface;

a liquid metal positioned within the gap; and

an antiwetting coating attached to at least one of the first surface and the second surface, wherein the antiwetting coating includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) attached to the at least one of the first surface and the second surface;

wherein the antiwetting coating has a thickness of at least 100 nanometers (nm).

4. The liquid metal container of claim 3 , wherein the gap is between 0.5 microns (μm) and 200 μm.

5. The liquid metal container of claim 3 , wherein the first substrate and the second substrate form at least a portion of a cavity to contain the liquid metal.

6. The liquid metal container of claim 3 , wherein the liquid metal includes gallium indium tin (GalnSn) alloy, and the first substrate or the second substrate includes molybdenum (Mo) or an iron (Fe) alloy.

7. A liquid metal container, comprising:

a first enclosure member including a first substrate with a first surface;

a second enclosure member including a second substrate with a second surface, the first enclosure member is positioned proximate to the second enclosure member such that a gap is formed between the first surface and the second surface;

a liquid metal positioned within the gap; and

an antiwetting coating attached to at least one of the first surface and the second surface, wherein the antiwetting coating includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) attached to the at least one of the first surface and the second surface;

wherein the first surface and the second surface has an average surface roughness (Ra) and an antiwetting coating thickness is between 1.5 times and 10 times the average surface roughness of the first surface or the second surface.

8. A bearing assembly, comprising:

a stationary component including a first base substrate with a first surface, and

a rotatable component including a second base substrate with a second surface wherein the rotatable component is positioned proximate to the stationary component such that a gap is formed between the first surface and the second surface;

a liquid metal positioned within the gap; and

an antiwetting coating attached to at least one of the first surface and the second surface, wherein the antiwetting coating contains the liquid metal between the rotatable component and the stationary component, and the antiwetting coating includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) attached to the at least one of the first surface and the second surface.

9. The bearing assembly of claim 8 , wherein the rotatable component or the stationary component includes a spiral groove bearing.

10. The bearing assembly of claim 8 , further comprising:

a bearing race in the rotatable component or the stationary component; and

at least one ball bearing between the rotatable component and the stationary component.

11. An x-ray tube, comprising:

an insert enclosing a high vacuum;

an anode positioned within the insert; and

the bearing assembly of claim 8 positioned within the insert, and the bearing assembly is mechanically coupled to the anode.

12. The x-ray tube of claim 11 , further comprising:

a housing enclosing the insert, wherein the housing includes a radiation window and the housing contains stray radiation and allows x-rays to exit through the radiation window;

a cathode positioned within the insert;

a rotor coupled to the bearing assembly; and

a stator within the housing to electromagnetically rotate the bearing assembly.

13. A method of forming an antiwetting coating on a substrate of a bearing component, the method comprising:

providing a bearing component;

patterning a spiral groove on the bearing component;

smoothing a surface of the bearing component to a surface roughness (Ra) of less than 250 nanometers (nm); and

depositing the antiwetting coating that includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) onto the bearing component, wherein the antiwetting coating is deposited on the surface.

14. The method of claim 13 ,

wherein smoothing the surface includes grinding, polishing, or lapping.

15. A method of forming an antiwetting coating on a substrate of a bearing component, the method comprising:

providing a bearing component;

patterning a spiral groove on the bearing component; and

depositing the antiwetting coating that includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) onto the bearing component, wherein the antiwetting coating is deposited with a thickness between 100 nanometers (nm) and 2 microns (μm).

16. A method of forming an antiwetting coating on a substrate of a bearing component, the method comprising:

providing a bearing component;

patterning a spiral groove on the bearing component;

depositing the antiwetting coating that includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) onto the bearing component; and

maintaining a deposition chamber that includes the bearing component and the antiwetting coating at a specified temperature less than 250° Celsius (C.) during the depositing of the antiwetting coating.

17. The method of claim 16 , further comprising:

determining an operational temperature of an x-ray device including the bearing component above an ambient temperature; and

setting the specified temperature of the deposition chamber to a temperature between 10% and 90% of the operational temperature above the ambient temperature.

18. A method of forming an antiwetting coating on a substrate of a bearing component, the method comprising:

providing a bearing component;

patterning a spiral groove on the bearing component;

depositing the antiwetting coating that includes at least one selected from the group consisting of chromium nitride (CrN), dichromium nitride (Cr 2 N), chromium (III) oxide (Cr 2 O 3 ), and titanium aluminum nitride (TiAlN) onto the bearing component, wherein the depositing of the antiwetting coating includes an ion beam enhanced deposition (IBED), a physical vapor deposition (PVD), a chemical vapor deposition (CVD), or an atomic layer deposition (ALD).

19. The method of claim 18 , further comprising:

oxidizing an exposed layer of the antiwetting coating after deposition of the antiwetting coating.

20. The method of claim 18 , further comprising:

assembling the bearing component with a second bearing component into a bearing assembly, wherein a gap is formed between the bearing component and the second bearing component; and

inserting liquid metal into the gap.

Assignments (9)