Oil recovery aid
View Patent ↗Compositions for increasing corn oil recovery and embodiments of methods for using the composition for corn oil separation are described. The composition(s) incorporate an admixture that includes a polymer selected from a polyglycol ester, a polyethyleneoxide-polypropyleneoxide block copolymer, a poloxamine, or a mixture thereof. The methods include admixing the compositions with a process stream for, for example, the extraction of oil from milled corn and residues from a fermentation step, including stillage (e.g., thin stillage or mid stillage), distiller's wet grain, distiller's dry grain and distiller's dry grains with solubles.
1. A method comprising:
adding a recovery aid to a corn-to-ethanol process stream, wherein the recovery aid comprises a polymer selected from a polyethyleneoxide-polypropyleneoxide block copolymer, a poloxamine, and a mixture thereof; and a salt selected from aluminum sulfate salt, an alkali metal halide salt, an alkaline earth halide salt, a pyrophosphate salt, a phosphate salt, a carbonate salt, a citrate salt, an ammonium salt, a ferric salt, a ferrous salt, or a mixture thereof.
2. The method of claim 1 , wherein the addition of the recovery aid increases a yield of oil.
3. The method of claim 1 , wherein addition of the recovery aid provides an Oil Separation Rating of at least 2.
4. The method of claim 1 , wherein adding the recovery aid to a corn-to-ethanol process stream includes adding about 10 ppm to about 5000 ppm of the recovery aid to the process stream, based on the weight of the process stream.
5. The method of claim 1 , wherein the polymer includes a polyethyleneoxide-polypropyleneoxide block copolymer.
6. The method of claim 5 , wherein the polymer includes a triblock copolymer selected from an EO-PO-EO polymer, a PO-EO-PO polymer, or an admixture thereof.
7. The method of claim 1 , wherein the recovery aid further includes a nucleant selected from precipitated silica, fumed silica, hydrophobic silica, or a mixture thereof.
8. The method of claim 7 , wherein the recovery aid includes a ratio of the polymer to the nucleant of about 5:1 to about 100:1.
9. The method of claim 1 , wherein the recovery aid includes a ratio of the polymer to the salt of about 5:1 to about 100:1.
10. A method comprising:
adding a 10 ppm to about 5000 ppm of a recovery aid to a corn-to-ethanol process stream, based on the weight of the process stream;
wherein the recovery aid consists of
a polymer selected from a polyglycol ester, a polyethyleneoxide-polypropyleneoxide block copolymers, a poloxamine, or a mixture thereof;
an additive selected from a nucleant, a salt, and a mixture thereof, the nucleant selected from precipitated silica, fumed silica, hydrophobic silica, or a mixture thereof; and
a viscosity modifier selected from water, glycerol, propylene glycol, a non-esterified glycolate homopolymer, or a mixture thereof;
the recovery aid having a ratio of the polymer to the additive of about 5:1 to about 100:1.
11. The method of claim 10 , wherein the recovery aid includes a salt selected from aluminum sulfate salt, an alkali metal halide salt, an alkaline earth halide salt, a pyrophosphate salt, a phosphate salt, a carbonate salt, a citrate salt, an ammonium salt, a ferric salt, a ferrous salt, or a mixture thereof; wherein a ratio of the block copolymer to the salt is about 5:1 to about 100:1.
12. A method comprising:
adding a recovery aid to a corn-to-ethanol process stream,
the recovery aid consisting essentially of a polymer selected from a polyglycol ester, a polyethyleneoxide-polypropyleneoxide block copolymer, a poloxamine, or a mixture thereof; a nucleant selected from precipitated silica, fumed silica, hydrophobic silica, or a mixture thereof; and a viscosity modifier selected from water, glycerol, propylene glycol, a non-esterified glycolate homopolymer, or a mixture thereof.
13. The method of claim 12 , wherein the recovery aid consists of the polymer, the nucleant, and the viscosity modifier.
14. The method of claim 12 , wherein the recovery aid includes a ratio of the polymer to the nucleant of about 5:1 to about 100:1.