Automobile body part
View Patent ↗In a car body or component thereof with at least one first component of sheet metal of a first aluminum alloy and at least one second component of sheet metal of a second aluminum alloy, the first and second aluminum alloys are of type AlMgSi and in the sheet metal of the second aluminum alloy a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, is present in the form of separate Mg 2 Si and/or Si particles in order to avoid artificial ageing. By reduction of the hardening capacity of the second component during artificial ageing of the body as part of the paint baking cycle, the car body has an improved impact protection for pedestrians in comparison with solutions according to the prior art.
1. An automobile body or component thereof comprising at least a first sheet metal component of a first aluminum alloy (A) and at least a second sheet metal component of a second aluminum alloy (B), whereby the first and second aluminum alloys are AlMgSi type aluminum alloys and, after artificial ageing of the body or component thereof, the second sheet metal component has a lower mechanical strength than the first sheet metal component,
wherein at least the first aluminum alloy component (A) contains:
0.6 to 1.2 weight percent silicon;
0.3 to 0.8 weight percent magnesium;
max. 0.8 weight percent copper;
max. 0.4 weight percent iron;
max. 0.3 weight percent manganese;
max. 0.2 weight percent vanadium; and
production-related contaminants with aluminum as the remainder, and
wherein at least in the second sheet metal component of the second aluminum alloy (B), a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, are present as separate Mg 2 Si and/or Si particles before artificial ageing of the body or body part in order to avoid artificial ageing, and
wherein the second sheet metal component of the second aluminum alloy (B) has a yield strength of 60 MPa or less.
2. The automobile body or component thereof of claim 1 , wherein at least in the second sheet metal component of the second aluminum alloy (B) at least more than 40% of the elements Mg and Si are precipitated in a form where they are no longer available for subsequent artificial aging.
3. The automobile body or component thereof of claim 1 , wherein the second aluminum alloy (B) contains:
0.30 to 0.50 weight percent silicon;
0.30 to 0.50 weight percent magnesium;
max. 0.20 weight percent copper;
0.05 to 0.20 weight percent iron,
max. 0.10 weight percent manganese;
max. 0.15 weight percent vanadium;
with production-related contaminants, individually a maximum of 0.05 weight percent, total maximum of 0.15 weight percent, and aluminum as the remainder.
4. The automobile body or component thereof of claim 3 , wherein vanadium in the second aluminum alloy (B) is 0 weight percent.
5. The automobile body or component thereof of claim 1 , wherein the second sheet metal component is a bonnet, an inner panel of a body part, in particular a hood, or a trim part, a structural component or a reinforcing element in the front part of an automobile body.
6. The automobile body or component thereof of claim 1 , wherein the second sheet metal component is a deep-drawn body part with good bending behavior.
7. An automobile body or component thereof comprising at least a first sheet metal component of a first aluminum alloy (A) and at least a second sheet metal component of a second aluminum alloy (B), whereby the first and second aluminum alloys are AlMgSi type aluminum alloys and, after artificial ageing of the body or component thereof, the second sheet metal component has a lower mechanical strength than the first sheet metal component,
wherein at least the first aluminum alloy component (A) contains:
0.6 to 1.2 weight percent silicon;
0.3 to 0.8 weight percent magnesium;
max. 0.8 weight percent copper;
max. 0.4 weight percent iron;
max. 0.3 weight percent manganese;
max. 0.2 weight percent vanadium; and
production-related contaminants with aluminum as the remainder;
wherein the second aluminum alloy (B) contains:
0.30 to 0.50 weight percent silicon;
0.30 to 0.50 weight percent magnesium;
max. 0.20 weight percent copper;
0.05 to 0.20 weight percent iron,
max. 0.10 weight percent manganese;
max. 0.15 weight percent vanadium;
with production-related contaminants, individually a maximum of 0.05 weight percent, total maximum of 0.15 weight percent, and
aluminum as the remainder; and
wherein at least in the second sheet metal component of the second aluminum alloy (B), a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, are present as separate Mg 2 Si and/or Si particles before artificial ageing of the body or body part in order to avoid artificial ageing.
8. The automobile body or component thereof of claim 7 , wherein at least in the second sheet metal component of the second aluminum alloy (B), at least more than 40% of the elements Mg and Si are precipitated in a form where they are no longer available for subsequent artificial aging.
9. The automobile body or component thereof of claim 7 , wherein vanadium in the second aluminum alloy (B) is 0 weight percent.
10. The automobile body or component thereof of claim 7 , wherein the second sheet metal component is a bonnet, an inner panel of a body part, in particular a hood, or a trim part, a structural component or a reinforcing element in a front part of the automobile body.
11. The automobile body or component thereof of claim 7 , wherein the second sheet metal component is a deep-drawn body part.
12. The automobile body or component thereof of claim 7 , wherein the second sheet metal component of the second aluminum alloy (B) has a yield strength of 60 MPa or less.