System and method for protecting energy storage systems from overcurrent conditions

1. A method for controlling an energy storage system, the energy storage system having a plurality of battery strings connected in parallel, each of the battery strings having a plurality of batteries connected in series, the method comprising:

when all of the plurality of battery strings are connected, constraining, via a controller, operation of the energy storage system based on a maximum current rating;

determining, via the controller, one or more operating parameters of the energy storage system;

in the event that one or more of the battery strings is disconnected from remaining battery strings of the energy storage system, estimating, via the controller, a voltage range for the one or more battery strings as a function of the one or more operating parameters and the maximum current rating; and

dynamically adjusting a voltage range setting of the voltage range to cause a charge current or a discharge current to be equal to or less than the maximum current rating so as to prevent over-current recharge or discharge of the parallel battery strings.

2. The method of claim 1 , wherein the operating parameters comprise an open circuit voltage and a series resistance.

3. The method of claim 2 , wherein determining one or more operating parameters of the energy storage system further comprises estimating the open circuit voltage and the resistance of one or more of the battery strings using a multi-point interpolation model based on a state-of-charge (SOC) of one or more of the battery strings.

4. The method of claim 1 , further comprising determining the maximum current rating of the one or more battery strings based on at least one of one or more battery system constraints or wire ratings.

5. The method of claim 4 , wherein the battery system constraints comprise at least one of a battery fuse rating, a conductor capacity, or a battery rating.

6. The method of claim 2 , wherein estimating the voltage range for the one or more battery strings as the function of the one or more operating parameters and the maximum current rating further comprises:

determining a discharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating, and

determining a recharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating.

7. The method of claim 6 , wherein determining the discharge voltage limit as the function of the one or more operating parameters and the maximum current rating further comprises:

multiplying the resistance by the maximum current rating to obtain a multiplied value, and

subtracting the multiplied value from the open circuit voltage.

8. The method of claim 6 , wherein determining the recharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating further comprises:

multiplying the resistance by the maximum current rating to obtain a multiplied value, and

adding the multiplied value to the open circuit voltage.

9. The method of claim 1 , wherein the plurality of batteries comprise at least one of lithium ion batteries, sodium nickel chloride batteries, sodium sulfur batteries, nickel metal hydride batteries, nickel cadmium batteries, or fuel cells.

10. A method for controlling an energy storage system, the energy storage system having a plurality of battery strings connected in parallel, the battery strings having a plurality of batteries connected in series, the method comprising:

when all of the plurality of battery strings are connected, operating the energy storage system based on an initial current rating;

estimating, via a controller, an open circuit voltage and a resistance of one or more of the battery strings during operation;

in the event that one or more of the battery strings is disconnected from remaining battery strings of the energy storage system, determining, via the controller, a voltage range for the one or more battery strings as a function of the open circuit voltage, the resistance, and the initial current rating;

dynamically adjusting a voltage range setting of the voltage range to cause a charge current or a discharge current to be equal to or less than the initial current rating so as to prevent over-current recharge or discharge of the parallel battery strings.

11. The method of claim 10 , wherein estimating the open circuit voltage and resistance of one or more of the battery strings further comprises estimating the open circuit voltage and resistance of one or more of the battery strings using a multi-point interpolation model based on a state-of-charge (SOC) of one or more of the battery strings.

12. The method of claim 10 , further comprising determining the maximum current rating of the one or more battery strings based on at least one of one or more battery system constraints or wire ratings.

13. The method of claim 12 , wherein the battery system constraints comprise at least one of a battery fuse rating, a conductor capacity, or a battery rating.

14. The method of claim 10 , wherein determining the voltage range for the one or more battery strings as the function of the open circuit voltage, the resistance, and the maximum current rating further comprises:

determining a discharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating, and

determining a recharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating.

15. The method of claim 14 , wherein determining the discharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating further comprises:

multiplying the resistance by the maximum current rating to obtain a multiplied value, and

subtracting the multiplied value from the open circuit voltage.

16. The method of claim 14 , wherein determining the recharge voltage limit as the function of the open circuit voltage, the resistance, and the maximum current rating further comprises:

multiplying the resistance by the maximum current rating to obtain a multiplied value, and

adding the multiplied value to the open circuit voltage.

17. An energy storage system, comprising:

a plurality of battery strings connected in parallel, each of the battery strings comprising a plurality of batteries connected in series,

a controller communicatively coupled to the plurality of battery strings, the controller configured to perform one or more operations, the one or more operations comprising:

when all of the plurality of battery strings are connected, constraining operation of the energy storage system based on a maximum current rating;

determining one or more operating parameters of the energy storage system;

in the event that one or more of the battery strings is disconnected from remaining battery strings of the energy storage system, determining a voltage range for the one or more battery strings as a function of the open circuit voltage, the resistance, and the maximum current rating; and

dynamically adjusting a voltage range setting of the voltage range to cause a charge current or a discharge current to be equal to or less than the maximum current rating.

18. The system of claim 17 , wherein the battery system constraints comprise at least one of a battery fuse rating, a conductor capacity, or a battery rating.

19. The system of claim 17 , wherein the plurality of batteries comprise at least one of lithium ion batteries, sodium nickel chloride batteries, sodium sulfur batteries, nickel metal hydride batteries; nickel cadmium batteries, or fuel cells.