HIGH IMPACT SOLDER TOUGHNESS ALLOY
A lead-free solder alloy, comprising from 35 to 59% wt Bi; Cu in a concentration up to 1.0 wt %; from 0.01 to 0.5 wt % Ni; and the balance Sn, together with any unavoidable impurities, with certain embodiments further comprising Ag, such as up to 1 wt % Ag.
1 .- 20 . (canceled)
21 . A lead-free solder alloy, comprising:
from 35 to 59% wt Bi;
Cu in a concentration up to 1.0 wt %;
from 0.01 to 0.5 wt % Ni;
and the balance Sn, together with any unavoidable impurities.
22 . The alloy of claim 21 further comprising Ag.
23 . The alloy of claim 21 further comprising Ag in a concentration up to 1.0 wt %.
24 . The alloy of claim 21 consisting essentially of:
from 35 to 59% wt Bi;
from 0.05 to 0.5 wt % Cu;
from 0.01 to 0.05 wt % Ni;
Ag in the concentration up to 1.0 wt %;
and balance Sn, together with any unavoidable impurities.
25 . The alloy of claim 21 consisting of:
from 35 to 59% wt Bi;
from 0.05 to 0.5 wt % Cu;
from 0.01 to 0.05 wt % Ni;
Ag in the concentration up to 1.0 wt %;
and balance Sn, together with any unavoidable impurities.
26 . The alloy of claim 24 wherein the Ag is present in a concentration of at least 0.4 wt %.
27 . The alloy of claim 24 wherein the Cu is present in a concentration of at least 0.1 wt %.
28 . The alloy of claim 22 wherein the Ag is present in a concentration of at least 0.4 wt % and Cu is present in a concentration of at least 0.1 wt %.
29 . The alloy of claim 24 wherein the Ag is present in a concentration of at least 0.4 wt % and Cu is present in a concentration of at least 0.1 wt %.
30 . The alloy of claim 24 wherein the Cu is present in a concentration of at least 0.1 wt %, and the Bi is present in a concentration of 57 to 59 wt %.
31 . The alloy of claim 24 wherein the Ag is present in a concentration of at least 0.4 wt %, the Cu is present in a concentration of at least 0.1 wt %, and the Bi is present in a concentration of 57 to 59 wt %.
32 . The alloy of claim 21 consisting essentially of:
from 35 to 59% wt Bi;
Cu in a concentration up to 1.0 wt %;
from 0.01 to 0.05 wt % Ni;
Ag in a concentration up to 1.0 wt %;
and the balance Sn, together with any unavoidable impurities.
33 . The alloy of claim 21 consisting of:
from 35 to 59% wt Bi;
Cu in a concentration up to 1.0 wt %;
from 0.01 to 0.05 wt % Ni;
Ag in a concentration up to 1.0 wt %;
and the balance Sn, together with any unavoidable impurities.
34 . The alloy of claim 33 wherein the Cu is present in a concentration between 0.05 and 0.4 wt %.
35 . The alloy of claim 33 wherein the Cu is present in a concentration between 0.05 and 0.4 wt %.
36 . The alloy of claim 21 consisting essentially of:
from 35 to 59% wt Bi;
Cu in a concentration up to 1.0 wt %;
from 0.025 to 0.1 wt % Ni;
and the balance Sn, together with any unavoidable impurities.
37 . The alloy of claim 21 consisting of:
from 35 to 59% wt Bi;
Cu in a concentration up to 1.0 wt %;
from 0.025 to 0.1 wt % Ni;
and the balance Sn, together with any unavoidable impurities.
38 . The alloy of claim 40 wherein the Cu is present in a concentration from 0.05 to 0.4 wt %.
39 . The alloy of claim 40 wherein the Cu is present in a concentration from 0.1 to 0.3 wt %.
40 . The alloy of claim 21 consisting essentially of:
from 57 to 59% wt Bi;
Cu in a concentration up to 1.0 wt %;
from 0.01 to 0.1 wt % Ni;
and the balance Sn, together with any unavoidable impurities.