Luminescent braze preforms
View Patent ↗A braze preform is provided that includes a filler metal and a luminescent material that covers at least a portion of the filler metal and that can luminesce when exposed to a black light. The luminescent material may include a luminescent ink and a solvent that are mixed together before being applied to filler metal. Presence of the braze preform may be determined using automated equipment by detecting luminescence of the braze preform with a sensor. A decision may be made on whether to advance a parts assembly for brazing based on the determination of presence or absence of the braze preform on such parts assembly.
1. A method of joining multiple components by brazing, the method comprising:
applying a luminescent material to a brazing filler metal;
providing a first alloy piece;
providing a second alloy piece;
assembling the first alloy piece and the second alloy piece and brazing filler metal;
directing a light from a light source toward the braze filler metal, the first alloy piece, and the second alloy piece;
inspecting the luminescent material with a sensor;
determining presence or absence of the brazing filler metal on one of the first and second alloy piece based on detection of the luminescent material; and
performing a brazing procedure, based on a detected presence of the luminescent material, in a furnace between 1200-2000 degrees Fahrenheit for a period of time including 15 minutes or less thus brazing the multiple components together.
2. The method of claim 1 , wherein the luminescent material is detected after the first and second components are assembled to each other and before the first and second components are brazed to each other.
3. The method of claim 1 , wherein the brazing step occurs in a brazing furnace.
4. The method of claim 1 , wherein at least one of the assembling steps is performed in an assembly station of a facility having a first light source and the detecting step is performed in a detecting station of the facility having a second light source that is different from the first light source.
5. The method of claim 4 , wherein the second light source is an ultraviolet light.
6. The method of claim 1 , further comprising blocking at least some light being emitted from the first light source with a shield that reduces the amount of light from the first light source that can illuminate the brazing filler metal.
7. The method of claim 6 , wherein multiple interconnected shields define an enclosure that blocks at least some light being emitted from the first light source.
8. The method of claim 2 , wherein the brazing the first and second components to each other step further includes producing a brazed joint free of luminescent material.
9. The method of claim 8 , further comprising verifying the brazed joint is free of contamination with a helium leak check.
10. A method of inspecting and brazing a workpiece comprising the following process:
providing a first alloy piece;
providing a second alloy piece;
providing a braze preform in contact with the first and second alloy piece forming the workpiece;
pre-treating the braze preform by spraying a luminescent material coating on an exterior of the braze preform;
directing an ultraviolet light toward the workpiece;
inspecting the luminescent material with a sensor;
determining presence or absence of the brazing preform on one of the first and second alloy piece based on detection of the luminescent material; and
performing at least one of not brazing the workpiece based on a detected absence of the luminescent material and brazing the workpiece based on a detected presence of the luminescent material.
11. The method of claim 10 , further comprising burning off all of the luminescent material during the brazing.
12. The method of claim 10 , further comprising using an automated sensor to automatically detect presence of the braze preform based on a detected presence of the luminescent material.
13. The method of claim 10 , wherein the braze preform includes a core of flux material and wherein the luminescent material is an exterior coating applied to the braze preform separate from the flux material.
14. The method of claim 10 , further comprising providing a flux material in a core of the braze preform.