IP Library Granted Patent US 9,680,139
Granted Patent B2
US 9,680,139 · App. 14/992,900 · Granted Jun 13, 2017

Low-floor electric vehicle

Inventors: Dale Hill (New Braunfels, TX); Michael Walker (Daly City, CA); Shaun Onorato (Superior, CO); Donald Morris (Littleton, CO); Stephen Misencik (Raleigh, NC); John Winkel (Thornton, CO)
Assignee: Proterra Inc.
H01M2/1083B60K1/04B60L3/0046B60L11/126B60L11/185B60L11/1853B60L11/1864B60L11/1874B60L11/1877B60L11/1879B60R16/04B60W10/24B62D29/00B62D29/02B62D47/02H01M2/1077H01M2/206H01M4/485H01M10/052H01M10/42H01M10/4207H01M10/613B60K6/20B60K2001/0438B60L2200/18B60L2200/26B60L2200/28B60L2270/40B60Y2200/14B60Y2200/1432B60Y2200/15H01M2010/4271H01M2220/20Y02E60/122Y02T10/6217Y02T10/6269Y02T10/7005Y02T10/7011Y02T10/7061Y02T10/7072Y02T10/7077Y02T90/121Y02T90/128Y02T90/14
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Quick Facts
Patent No.
US 9,680,139
App. No.
14/992,900
Granted
Jun 13, 2017
Kind
B2
Abstract

The invention provides for a high occupancy or heavy-duty vehicle with a battery propulsion power source, which may include lithium titanate batteries. The vehicle may be all-battery or may be a hybrid, and may have a composite body. The vehicle battery system may be housed within the floor of the vehicle and may have different groupings and arrangements.

Claims (31)

1. A low-floor electric bus comprising:

a body made of a composite material;

a floor made of a composite material; and

a plurality of battery packs mounted under the floor of the low-floor electric bus such that the floor inside the bus in an area that extends an entire width of the bus between a front axle and a rear axle of the bus is substantially flat.

2. The low-floor electric bus of claim 1 , wherein each battery pack of the plurality of packs has a height of 8 inches or less.

3. The low-floor electric bus of claim 2 , wherein each battery pack of the plurality of battery packs has a height of 6.75 inches or less.

4. The low-floor electric bus of claim 1 , further including a battery power source mounted on a roof of the bus.

5. The low-floor electric bus of claim 1 , wherein the composite material of the body comprises a first skin and a second skin with a core sandwiched between the first and the second skins.

6. The low-floor electric bus of claim 5 , wherein the first and the second skins include fiber glass and the core includes balsa wood.

7. The low-floor electric bus of claim 1 , wherein each battery pack of the plurality of battery packs is positioned in a cavity under the floor.

8. The low-floor electric bus of claim 1 , wherein the plurality of battery packs includes a plurality of lithium titanate battery packs.

9. The low-floor electric bus of claim 1 , wherein the plurality of battery packs are configured to be charged to over 90% state of charge in ten minutes.

10. A low-floor electric bus, comprising:

a body made of a composite material;

a floor made of a composite material;

one or more cavities provided under the floor; and

a plurality of battery packs positioned in the one or more cavities such that the floor has a low-floor configuration wherein the floor inside the bus between a front axle and a rear axle of the bus is substantially flat.

11. The low-floor bus of claim 10 , wherein the plurality of battery pack include one or more lithium titanate battery packs.

12. The low-floor bus of claim 11 , wherein the plurality of battery packs include at least one battery pack having a chemistry different from the one or more lithium titanate battery packs.

13. The low-floor bus of claim 11 , wherein each battery pack of the one or more lithium titanate battery packs has a height of 8 inches or less.

14. The low-floor electric bus of claim 10 , wherein the composite material of the body comprises a first skin and a second skin with a core sandwiched between the first and the second skins, and wherein the first and the second skins include fiber glass and the core includes balsa wood.

15. The low-floor electric bus of claim 10 , wherein the one or more cavities permit mounting of the plurality of battery packs into the one or more cavities from below an underside of the low-floor electric bus.

16. A low-floor electric bus, comprising:

a body formed from a composite material as one piece;

a drive motor provided on a rear of the body;

a floor made of a composite material; and

a battery power source configured to provide power to the drive motor, the battery power source including a plurality of battery packs mounted under the floor such that the floor inside the bus in an area that extends an entire width of the bus between a front axle and a rear axle of the bus is substantially flat, wherein each battery pack of the plurality of battery packs have a height of 8 inches or less.

17. The low-floor electric bus of claim 16 , wherein the composite material of the body comprises a balsa wood core sandwiched between fiber glass skin layers.

18. The low-floor electric bus of claim 16 , wherein each battery pack of the plurality of battery packs is mounted in a cavity of one or more cavities formed under the floor.

19. The low-floor electric bus of claim 16 , wherein the plurality of battery packs includes one or more lithium titanate battery packs.

20. The low-floor electric bus of claim 16 , wherein the battery power source is configured to be charged to over 90% state of charge in ten minutes.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2026
From: PHOENIX MOTOR, INC.
To: PHOENIXEV INC.
Reel/Frame 074190/0454 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2026
From: PROTERRA OPERATING COMPANY, INC.
To: PHOENIX MOTOR, INC.
Reel/Frame 074121/0828 →
CHANGE OF NAME Recorded Apr 25, 2022
From: PROTERRA INC.
To: PROTERRA OPERATING COMPANY, INC.
Reel/Frame 059789/0254 →
SECURITY INTEREST Recorded Aug 17, 2020
From: PROTERRA INC.
To: CSI GP I LLC, AS COLLATERAL AGENT
Reel/Frame 053519/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2016
From: HILL, DALE; WALKER, MICHAEL; ONORATO, SHAUN; MORRIS, DONALD; MISENCIK, STEPHEN; WINKEL, JOHN
To: PROTERRA LLC
Reel/Frame 040189/0899 →
CHANGE OF NAME Recorded Nov 1, 2016
From: PROTERRA LLC
To: PROTERRA INC.
Reel/Frame 040542/0761 →
Continuity (4)
Continuation 13887135 · May 3, 2013
Continuation 12459074 · Jun 26, 2009
Provisional Application 61076480 · Jun 27, 2008
Related Publication 20160126515A1 · May 5, 2016