Glue-bonded multi-ply absorbent sheet
View Patent ↗A multi-ply absorbent sheet includes a first absorbent ply of cellulosic sheet; a second absorbent ply of cellulosic sheet; and a ply bonding adhesive interposed between the first absorbent ply and the second absorbent ply, the ply-bonding adhesive thereby adhering said absorbent plies together. The ply-bonding adhesive comprises polyvinyl alcohol and nanofibrillated cellulose. In a particularly preferred embodiment the adhesive is applied as a dilute aqueous composition to tissue plies and the nanofibrillated cellulose has a Characteristic Breaking Length of 6.5 km or above.
1. A multi-ply absorbent sheet comprising:
(a) a first absorbent ply of cellulosic sheet;
(b) a second absorbent ply of cellulosic sheet; and
(c) a ply bonding adhesive interposed between said first absorbent ply and said second absorbent ply, said ply-bonding adhesive adhering said absorbent plies together,
wherein said ply-bonding adhesive comprises polyvinyl alcohol and nanofibrillated cellulose.
2. The multi-ply absorbent sheet according to claim 1 , wherein said nanofibrillated cellulose has a Characteristic Breaking Length of at least 3 km.
3. The multi-ply absorbent sheet according to claim 1 , wherein said nanofibrillated cellulose has a Characteristic Breaking Length of from 4.5 km to 9 km.
4. The multi-ply absorbent sheet according to claim 1 , wherein said nanofibrillated cellulose exhibits a Characteristic Nanofiber Viscosity reduction of at least 80% as the shear rate is increased from 5 sec −1 to 500 sec −1 .
5. The multi-ply absorbent sheet according to claim 1 , wherein the adhesive contains from 0.5% by weight to 50% by weight of nanofibrillated cellulose, based on the weight of polyvinyl alcohol.
6. The multi-ply absorbent sheet according to claim 1 , wherein the adhesive contains from 1% by weight to 30% by weight of nanofibrillated cellulose, based on the weight of polyvinyl alcohol.
7. The multi-ply absorbent sheet according to claim 1 , wherein the adhesive contains from 1.5% by weight to 20% by weight of nanofibrillated cellulose, based on the weight of polyvinyl alcohol.
8. The multi-ply tissue sheet according to claim 1 , wherein the adhesive is applied between the plies as an aqueous composition containing from 1.5% to 10% by weight polyvinyl alcohol.
9. The multi-ply tissue sheet according to claim 1 , wherein the adhesive is applied between the plies as an aqueous composition containing from 1.5% to 6% by weight polyvinyl alcohol.
10. The multi-ply absorbent sheet according to claim 1 , wherein the adhesive is applied between the plies in a discontinuous pattern.
11. The multi-ply absorbent sheet according to claim 10 , wherein the discontinuous pattern corresponds to a pattern of raised embossments on one of the absorbent plies of cellulosic sheet.
12. The multi-ply absorbent sheet according to claim 1 , wherein the multi-ply absorbent sheet is a multi-ply tissue sheet composed predominantly of hardwood papermaking fiber.
13. The multi-ply absorbent sheet according to claim 1 , wherein the multi-ply absorbent sheet is a multi-ply towel sheet composed predominantly of softwood fiber.
14. The multi-ply absorbent sheet according to claim 1 , wherein the multi-ply sheet comprises a third absorbent ply of cellulosic sheet plied together with the first and second ply.
15. The multiply absorbent sheet according to claim 1 , consisting of three plies laminated together, wherein the ply bonding adhesive is applied only between two plies prior to lamination.