IP Library Granted Patent US 9,828,286
Granted Patent B2
US 9,828,286 · App. 15/000,675 · Granted Nov 28, 2017

Method for producing chemically strengthened glass

Inventors: Izuru Kashima (Tokyo, JP); Yusuke Fujiwara (Tokyo, JP); Kiyoshi Tamai (Tokyo, JP); Yuichi Suzuki (Tokyo, JP); Daisuke Kobayashi (Tokyo, JP); Yoichi Sera (Tokyo, JP); Taku Yamada (Tokyo, JP)
Assignee: ASAHI GLASS COMPANY, LIMITED
C03C21/002C03C3/085C03C3/087C03C3/091C03C15/00C03C21/006C03C23/0075G01B5/28
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Quick Facts
Patent No.
US 9,828,286
App. No.
15/000,675
Granted
Nov 28, 2017
Kind
B2
Abstract

A method for producing a chemically strengthened glass, including a step of bringing a glass containing sodium into contact with an inorganic salt containing potassium nitrate, thereby performing ion exchange of a Na ion in the glass with a K ion in the inorganic salt, in which the inorganic salt contains at least one salt selected from the group consisting of K 2 CO 3 , Na 2 CO 3 , KHCO 3 , NaHCO 3 , K 3 PO 4 , Na 3 PO 4 , K 2 SO 4 , Na 2 SO 4 , KOH and NaOH, and the method includes: a step of washing the glass after the ion exchange; a step of subjecting the glass to an acid treatment after the washing; and a step of subjecting the glass to an alkali treatment after the acid treatment.

Claims (25)

1. A method for producing a chemically strengthened glass, comprising:

bringing a glass comprising sodium into contact with an inorganic salt comprising potassium nitrate, thereby performing ion exchange of a Na ion in the glass with a K ion in the inorganic salt;

washing the glass after the ion exchange;

bringing the glass into contact with an acid after the washing such that a low-density layer is formed in a surface portion of the glass; and

bringing the glass into contact with an alkali after contacting the acid such that at least part of the low-density layer is removed,

wherein the inorganic salt comprises at least one salt selected from the group consisting of K 2 CO 3 , Na 2 CO 3 , KHCO 3 , NaHCO 3 , K 3 PO 4 , Na 3 PO 4 , K 2 SO 4 , Na 2 SO 4 , KOH and NaOH.

2. The method according to claim 1 , wherein the inorganic salt has a sodium content of 500 ppm by weight or more.

3. The method according to claim 1 , wherein the inorganic salt comprises K 2 CO 3 in an amount of 0.1 mol% or more.

4. The method according to claim 1 , further comprising washing the glass after contacting the acid and before contacting the alkali.

5. The method according to claim 1 , further comprising washing the glass after contacting the alkali.

6. The method according to claim 1 , wherein the acid is an acid solution having a pH of less than 7.

7. The method according to claim 6 , wherein the acid solution is a weak acid.

8. The method according to claim 6 , wherein the acid solution is a strong acid.

9. The method according to claim 1 , wherein the glass is brought into contact with the acid at a temperature of 100° C. or lower.

10. The method according to claim 1 , wherein the glass is brought into contact with the acid for from 10 seconds to 5 hours.

11. The method according to claim 6 , wherein the acid solution has an acid concentration of from 0.1 wt % to 20 wt %.

12. The method according to claim 1 , wherein the alkali is an alkali solution having a pH of more than 7.

13. The method according to claim 12 , wherein the alkali solution is a weak base.

14. The method according to claim 12 , wherein the alkali solution is a strong base.

15. The method according to claim 1 , wherein the glass is brought into contact with the alkali at a temperature of from 0 to 100° C.

16. The method according to claim 1 , wherein the glass is brought into contact with the alkali for from 10 seconds to 5 hours.

17. The method according to claim 12 , wherein the alkali solution has an alkali concentration of from 0.1 wt % to 20 wt %.

18. The method according to claim 1 , wherein the chemically strengthened glass has a thickness of 5 mm or less.

19. The method according to claim 1 , wherein a thickness of the low-density layer before contacting the alkali is 20 nm or more.

20. The method according to claim 1 , further comprising drying the glass after contacting the acid and before contacting the alkali.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2016
From: KASHIMA, IZURU; FUJIWARA, YUSUKE; TAMAI, KIYOSHI; SUZUKI, YUICHI; KOBAYASHI, DAISUKE; SERA, YOICHI; YAMADA, TAKU
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 038197/0676 →
Priority Claims (1)
JP 2013-151116 · Jul 19, 2013 · national
Continuity (2)
Continuation PCTJP2014068832 · Jul 15, 2014
Related Publication 20160207828A1 · Jul 21, 2016