IP Library Granted Patent US 9,746,049
Granted Patent B2
US 9,746,049 · App. 15/001,035 · Granted Aug 29, 2017

Suspension damper having inertia valve and user adjustable pressure-relief

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,746,049
App. No.
15/001,035
Granted
Aug 29, 2017
Kind
B2
Abstract

A modern suspension damper, for example, a shock absorber or a suspension fork, including an inertia valve and a pressure-relief feature is disclosed. The pressure-relief feature includes a rotatable adjustment knob that allows the pressure-relief threshold to be externally adjusted by the rider “on-the-fly” and without the use of tools.

Claims (39)

1. A suspension damper operable between a compressed position and an extended position, comprising:

a compression chamber having a volume reducing in response to operation of the suspension damper from the extended position to the compressed position;

an inertia valve having an inertia mass slideably moveable relative to a first fluid path, the inertia mass movable to an open position, in response to acceleration of at least a portion of the suspension damper, such that fluid flow is allowed into said first fluid path;

a blowoff valve movable to an open position, in response to pressure in the compression chamber equaling or exceeding a first pressure threshold, such that fluid flow is allowed into a second fluid path; and

a pressure relief valve movable to an open position, in response to pressure in the compression chamber equaling or exceeding an adjustable second pressure threshold, such that fluid flow is allowed into a third fluid path.

2. A suspension damper operable between a compressed position and an extended position, comprising:

a compression chamber having a volume reducing in response to operation of the suspension damper from the extended position to the compressed position;

a rebound chamber having a volume reducing in response to operation of the suspension damper from the compressed position to the extended position;

a reservoir chamber for receiving fluid from the compression chamber via a first fluid path, a second fluid path, and a third fluid path;

an inertia valve having an inertia mass slideably moveable relative to the first fluid path, the inertia mass movable to an open position in response to acceleration of at least a portion of the suspension damper, such that fluid flow is allowed into said first fluid path;

a blowoff valve movable to an open position in response to pressure in the compression chamber equaling or exceeding a first pressure threshold, such that fluid flow is allowed into said second fluid path; and

a pressure relief valve movable to an open position in response to pressure in the compression chamber equaling or exceeding an adjustable second pressure threshold, such that fluid flow is allowed into said third fluid path.

3. A suspension damper operable between a compressed position and an extended position, comprising:

a damper body defining a compression chamber and a rebound chamber;

a reservoir body defining a reservoir chamber for receiving fluid from the compression chamber via a first fluid path, a second fluid path, and a third fluid path;

an inertia valve having an inertia mass slideably movable relative to the first fluid path to open and close fluid communication between the first fluid path and the reservoir chamber, wherein the inertia mass is movable in response to acceleration of at least a portion of the suspension damper;

a blowoff valve operable to open and close fluid communication between the second fluid path and the reservoir chamber, wherein the blowoff valve includes a chamber in fluid communication with the first fluid path; and

a pressure relief valve operable to open and close fluid communication between the third fluid path and the reservoir chamber, wherein the pressure relief valve is coupled to the blowoff valve such that pressure in the chamber of the blowoff valve affects the pressure relief valve.

4. A suspension damper operable between a compressed position and an extended position, comprising:

a compression chamber having a volume reducing in response to operation of the suspension damper from the extended position to the compressed position;

a rebound chamber having a volume reducing in response to operation of the suspension damper from the compressed position to the extended position;

a reservoir chamber;

damping fluid and gas disposed in the reservoir chamber;

an inertia valve, including an inertia mass slideably mounted and moveable relative to a first fluid path, said inertia mass movable to an open position in response to an acceleration of at least a portion of the suspension damper equaling or exceeding a first threshold, wherein said inertia mass moving to said open position allows fluid flow into said first fluid path between the compression and reservoir chambers;

a blowoff valve movable to an open position in response to pressure in the compression chamber equaling or exceeding a second threshold, wherein said blowoff valve moving to said open position allows fluid flow into a second fluid path between the compression and reservoir chambers; and

a pressure relief valve movable to an open position in response to pressure in the compression chamber equaling or exceeding an externally adjustable third threshold, wherein said pressure relief valve moving to said open position allows fluid flow into a third fluid path between the compression and reservoir chambers.

5. A suspension damper operable between a compressed position and an extended position, comprising:

a compression chamber having a volume reducing in response to operation of the suspension damper from the extended position to the compressed position;

a rebound chamber having a volume reducing in response to operation of the suspension damper from the compressed position to the extended position;

a reservoir chamber;

damping fluid and gas disposed in the reservoir chamber;

an inertia valve, including a valve member comprising an inertia mass slideably mounted and moveable relative to a first fluid path between the compression and reservoir chambers, said inertia mass movable to an open position in response to an acceleration of at least a portion of the suspension damper equaling or exceeding a first threshold, wherein the inertia valve comprises:

an outer flow tube having first and second flow ports formed through a wall thereof;

an inner flow tube disposed within the outer flow tube so that an annulus is formed therebetween and having a head isolating the first flow port from the annulus;

the inertia mass having a recess formed therein, and movable between the open and closed positions, wherein the recess provides fluid communication between the first and second flow ports in the open position;

a spring biasing the inertia mass toward the closed position;

a pocket receiving the inertia mass in the open position; and

a check valve allowing flow from the pocket and obstructing flow into the pocket; and

a blowoff valve movable to an open position in response to pressure in the compression chamber equaling or exceeding a second threshold, wherein said blowoff valve moving to said open position allows fluid flow into a second fluid path between the compression and reservoir chambers.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: BECKER, WILLIAM; FOX, ROBERT; WOOTTEN, DENNIS
To: FOX FACTORY, INC.
Reel/Frame 054328/0373 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →