IP Library Granted Patent US 9,688,058
Granted Patent B2
US 9,688,058 · App. 15/001,851 · Granted Jun 27, 2017

Methods and apparatus for supporting radio frequency identification tags

Inventor: Brad Hull (Warrenville, IL)
Assignee: R.R. Donnelley & Sons Company
B32B37/0046B32B37/223B32B37/02B32B37/1284B32B38/04B32B38/10B32B38/145B32B2037/1246B32B2041/04B32B2307/20B32B2367/00B32B2519/02
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Quick Facts
Patent No.
US 9,688,058
App. No.
15/001,851
Granted
Jun 27, 2017
Kind
B2
Abstract

Methods and apparatus for supporting radio frequency identification tags are disclosed herein. An example apparatus includes a face layer that includes a tag seat, a first extension extending from a first edge of the tag seat, and a second extension extending from a second edge of the tag seat, a third extension extending from a third edge of the tag seat, and a fourth extension extending from a fourth edge of the tag seat. The example apparatus includes an adhesive layer applied to at least a portion an inner surface of the face layer. The example apparatus includes an RFID tag coupled to the tag seat. The RFID tag is to be spaced apart from a surface when outer portions of the first extension and the second extension are coupled to the surface and inner portions of the first extension and the second extension are flexed away from the surface.

Claims (45)

1. An apparatus, comprising:

a face layer including

a tag seat,

a first extension extending from a first edge of the tag seat,

a second extension extending from a second edge of the tag seat, the second edge opposite the first edge,

a third extension extending from a third edge of the tag seat, and

a fourth extension extending from a fourth edge of the tag seat, the fourth edge opposite the third edge;

an adhesive layer applied to at least a portion an inner surface of the face layer, the adhesive layer adapted to couple the first extension and the second extension to a surface;

an RFID tag coupled to the tag seat, wherein the RFID tag is spaced apart from the surface when outer portions of the first extension and the second extension are coupled to the surface and inner portions of the first extension and the second extension are flexed away from the surface; and

a liner coupled to the adhesive layer, wherein the liner is removable from the adhesive layer to enable the adhesive layer to couple to the surface.

2. The apparatus of claim 1 , wherein the third and fourth edges of the tag seat include lines of weakness to enable the third extension and the fourth extension to bend without arching the tag seat.

3. The apparatus of claim 1 , wherein the first extension, the second extension, the third extension, and the fourth extension enable the RFID tag to be substantially parallel to the surface.

4. The apparatus of claim 1 , wherein at least a portion of the third extension and the fourth extension are coupled to the surface to support the tag seat.

5. The apparatus of claim 1 , wherein the third extension and the fourth extension are coupled together between the surface and the tag seat to partially cover the RFID tag.

6. The apparatus of claim 5 , wherein an outer portion of the third extension is coupled to an inner portion of the fourth extension and an outer portion of the fourth extension is coupled to the surface.

7. The apparatus of claim 1 , further including a substrate layer that receives the RFID tag and wherein the substrate layer is coupled to the adhesive layer to position the RFID tag between the face layer and the substrate layer.

8. The apparatus of claim 7 , wherein the substrate layer is coupled to the tag seat and the third and fourth extensions via the adhesive layer such that portions of the tag seat and the third and fourth extensions remain uncovered by the substrate layer.

9. The apparatus of claim 1 , wherein the outer portions that are coupled to the surface are adjustable to enable a distance between the tag seat and the surface to be adjustable.

10. A method comprising:

applying an adhesive web to at least a portion of an inner surface of a face web that includes a first flexible substrate and a tag seat;

coupling an RFID tag to the inner surface of the tag seat;

cutting the face web to define the tag seat, first extensions extending from opposing first and second edges of the tag seat, and second extensions extending from opposing third and fourth edges of the tag seat;

decoupling a liner web from the inner surface of the face web before the RFID tag is coupled to the face web; and

coupling the liner web to the inner surface of the face web after the RFID tag is coupled to the face web.

11. The method of claim 10 , wherein coupling the RFID tag to the inner surface of the tag seat includes:

coupling the RFID tag to an inner surface of a substrate web that includes a second flexible substrate;

trimming the substrate web to define a substrate layer; and

coupling the substrate layer to the face web, wherein portions of the tag seat and the second extensions of the face web remain uncovered by the substrate layer when the substrate layer is coupled to the face web.

12. The method of claim 10 , further including applying a transfer tape or a pressure-sensitive adhesive to couple the substrate layer to the face web.

13. The method of claim 10 , further including forming lines of weakness along at least a portion of the third edge and the fourth edge of the tag seat of the face web to enable the second extensions to bend along the third edge and the fourth edge.

14. A web assembly system comprising:

a face web roll to move a face web that includes a first flexible substrate;

an adhesive applicator to apply an adhesive web to at least a portion of an inner surface of the face web;

an RFID tag web roll assembly to couple an RFID tag to the inner surface of a tag seat of the face web; and

a first cutter to cut the face web to define the tag seat, first extensions extending from opposing first and second edges of the tag seat, and second extensions extending from opposing third and fourth edges of the tag seat.

15. The web assembly system of claim 14 , further including:

a first liner roll to decouple a liner web from the inner surface of the face web before the RFID tag web roll assembly couples the RFID tag to the face web; and

a second liner roll to couple the liner web to the inner surface of the face web after the RFID tag web roll assembly couples the RFID tag to the face web.

16. The web assembly system of claim 14 , wherein the RFID tag web roll assembly includes:

a substrate web roll to move a substrate web that includes a second flexible substrate;

an RFID tag web roll to couple the RFID tag to an inner surface of the substrate web;

a second cutter to define a substrate layer from the substrate web; and

a substrate layer roll to couple the inner surface of the substrate layer to the tag seat and the second extensions of the face web via the adhesive web, and wherein portions of the tag seat and the second extensions of the face web remain uncovered by the substrate layer when the substrate layer is coupled to the face web.

17. The web assembly system of claim 14 , further including a tape roll or a pressure-sensitive adhesive applicator to couple the substrate layer to the face web.

18. The web assembly system of claim 14 , further including a third cutter to form lines of weakness along at least a portion of the third edge and the fourth edge of the tag seat of the face web to enable the second extensions to bend along the third edge and the fourth edge.

Assignments (19)
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded Apr 22, 2025
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: BANK OF AMERICA, N.A.
Reel/Frame 070919/0394 →
PATENT SECURITY AGREEMENT Recorded Aug 9, 2024
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.; VALASSIS COMMUNICATIONS, INC.; VALASSIS DIGITAL CORP.; VALASSIS DIRECT MAIL, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 068534/0447 →
PATENT SECURITY AGREEMENT Recorded Aug 9, 2024
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.; VALASSIS COMMUNICATIONS, INC.; VALASSIS DIGITAL CORP.; VALASSIS DIRECT MAIL, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 068534/0366 →
PATENT SECURITY AGREEMENT Recorded Aug 9, 2024
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.; VALASSIS DIGITAL CORP.; VALASSIS DIRECT MAIL, INC.; VALASSIS COMMUNICATIONS, INC.
To: APOLLO ADMINISTRATIVE AGENCY LLC
Reel/Frame 068533/0812 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 064463/0597) Recorded Aug 9, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 068534/0330 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 064462/0445) Recorded Aug 9, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 068534/0306 →
RELEASE OF SECURITY INTEREST Recorded Jul 22, 2024
From: APOLLO ADMINISTRATIVE AGENCY LLC, AS ADMINISTRATIVE AGENT
To: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 068467/0314 →
RELEASE OF SECURITY INTEREST RECORDED AT RF 047245/0245 Recorded Apr 17, 2024
From: APOLLO ADMINISTRATIVE AGENCY LLC
To: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.; BANTA CORPORATION
Reel/Frame 067247/0657 →
SECURITY INTEREST Recorded Apr 3, 2024
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: APOLLO ADMINISTRATIVE AGENCY LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 067000/0669 →
PATENT SECURITY AGREEMENT Recorded Aug 1, 2023
From: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064462/0445 →
PATENT SECURITY AGREEMENT Recorded Aug 1, 2023
From: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS 2028 NOTES COLLATERAL AGENT
Reel/Frame 064463/0597 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS, PREVIOUSLY RECORDED AT REEL 056079, FRAME 0534 Recorded Jul 31, 2023
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 064441/0646 →
ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL RECORDED AT REEL/FRAME: 047245/0245 AND 059203/0277 Recorded Apr 28, 2023
From: JEFFERIES FINANCE LLC
To: APOLLO ADMINISTRATIVE AGENCY LLC
Reel/Frame 063486/0494 →
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded Feb 10, 2023
From: BANK OF AMERICA, N.A.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062702/0648 →
ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL RECORDED AT R/F 047245/0245 Recorded Feb 25, 2022
From: BANK OF AMERICA, N.A.
To: JEFFERIES FINANCE LLC
Reel/Frame 059203/0277 →
SECURITY INTEREST Recorded Apr 28, 2021
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 056079/0534 →
SECURITY AGREEMENT (TERM) Recorded Oct 17, 2018
From: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.; BANTA CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047245/0245 →
SECURITY AGREEMENT (ABL) Recorded Oct 16, 2018
From: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.; BANTA CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047240/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2016
From: HULL, BRAD
To: R. R. DONNELLEY & SONS COMPANY
Reel/Frame 037571/0401 →
Continuity (2)
Provisional Application 62109872 · Jan 30, 2015
Related Publication 20160224878A1 · Aug 4, 2016