Wound care article having super-absorbent fibers and super-absorbent particles
The invention relates to a wound care article relates having at least one flat layer consisting of a woven fabric or nonwoven comprising superabsorbent fibers and superabsorbent particles.
1. A wound care article comprising at least one flat layer in a form of a woven fabric or nonwoven fabric, wherein said woven fabric or nonwoven fabric comprises
(i) a thermobonded matrix of fibers including superabsorbent fibers, and bi-component fibers, and
(ii) superabsorbent particles embedded in said matrix of fibers,
wherein the superabsorbent fibers consist of a superabsorbent cross-linked polymer,
wherein said bi-component fibers comprise a first polymer and a second polymer having different physical-chemical properties that have been co-extruded in a sheath/core configuration or a side-by-side configuration, neither of said first polymer and said second polymer being a superabsorbent polymer,
wherein said first polymer is a thermoplastic polymer having a melting point that is lower than a melting point of said second polymer, and
wherein said first polymer functions as a hot-melt adhesive that facilitates thermobonding of the matrix of fibers.
2. The wound care article according to claim 1 , wherein the superabsorbent cross-linked polymer is made up at least of monomer constituents
acrylic acid or acrylate (“AA”),
methylacrylate or methylacrylic acid (“MA”), and
acrylic acid or methylacrylic acid that is partially neutralized to form a partial sodium salt (“AA-Na”), and
wherein ester bonds cross-link individual polymer chains of the cross-linked polymer, and
wherein the ester bonds are between acid groups of the “AA”, the “MA”, and the “AA-Na”.
3. The wound care article according to claim 2 , wherein the at least one flat layer further comprises cellulose fibers.
4. The wound care article according to claim 3 , wherein the at least one flat layer is lined or underlined with a thin nonwoven fabric on at least one side.
5. The wound care article according to claim 1 , wherein the wound care article has a symmetrical layer structure.
6. The wound care article according to claim 5 , further comprising at least one other flat layer containing one or more of cellulose fibers, foamed material, modified cellulose and alginates.
7. The wound care article according to claim 6 , further comprising a sheath that at least partially comprises a fluid-permeable material.
8. The wound care article according to claim 7 , wherein
(i) in a top view, the at least one flat layer has a surface area (F1) that, in a non-wetted state, is 3% to 75% smaller than a surface area (F2) of an interior provided by the sheath, and
(ii) the sheath has material that is flexible at least in certain sections.
9. The wound care article according to claim 7 , wherein the sheath at least partially comprises a three-dimensional wound spacer mesh or is lined or underlined with the three-dimensional wound spacer mesh.
10. The wound care article according to claim 7 , the sheath at least partially comprises an impregnated or water-impermeable material or is lined or underlined with the impregnated or water-impermeable material.
11. The wound care article according to claim 10 , further comprising a fraction comprising at least one heavy metal in elementary or ion form.
12. The wound care article according to claim 10 , the at least one heavy metal in elementary or ion form is selected from the group containing copper, zinc and silver.
13. The wound care article according to claim 10 , wherein the at least one flat layer or the sheath is lined with a cover film on at least one side.
14. The wound care article according to claim 13 , wherein the cover film extends beyond a periphery of the wound care article such that it is applicable to skin surrounding a wound.
15. The wound care article according to claim 10 , wherein the at least one flat layer or the sheath has an adhesive coating on at least one side.
16. A method of using a wound care article according to claim 1 , the method comprising: coupling the wound care article of claim 1 in a negative-pressure wound care system.
17. A method of using a wound care article according to claim 1 , the method comprising: treating a patient with the wound care article of claim 1 for acute and post-intervention wounds, chronic wounds, diabetic wounds or pressure ulcers, tumor wounds, burns, slightly to highly exuding wounds, and deep wounds that need defect filling.