IP Library Granted Patent US 9,562,360
Granted Patent B2
US 9,562,360 · App. 15/011,947 · Granted Feb 7, 2017

Concrete mosaic

Inventors: Robin Brailsford (Dulzura, CA); Ronald D. Shaw (Corona Del Mar, CA)
Assignee: LITHOCRETE, INC.
E04F13/072B28B1/14B44C1/28E04F13/0862E04F13/0871E04F13/141E04F13/142E04F13/147E04F15/126E04F19/00E04G21/14E04F2019/0418E04F2019/0454
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Quick Facts
Patent No.
US 9,562,360
App. No.
15/011,947
Granted
Feb 7, 2017
Kind
B2
Abstract

Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.

Claims (9)

1. A method of forming an aesthetic surface on a structure, the method comprising the steps of:

adhering a plurality of aesthetic elements to a support mesh with an adhesive;

constructing a concrete form having a base surface and a cavity at least partially defined by the base surface, the base surface being elevated relative to a horizontal plane to define a vertical component;

pneumatically projecting a concrete material into the cavity and on the base surface, the concrete material defining an exposed surface formed independent of a face form; and

placing the aesthetic elements within the exposed surface of the concrete material substantially immediately after disposing the pneumatically projected concrete material on the base surface.

2. The method recited in claim 1 , wherein the step of pneumatically projecting the concrete material onto the base surface includes aiming a hose connected to a pressurized source of the concrete material toward the base surface.

3. The method recited in claim 1 , further comprising the step of removing the mesh from the aesthetic elements.

4. The method recited in claim 1 , further comprising the step of placing the mesh within the concrete mixture.

5. The method recited in claim 1 , wherein the concrete material is gunite.

Assignments (3)
CHANGE OF NAME Recorded Jul 9, 2019
From: SHAW CRAFTSMAN CONCRETE, LLC
To: SHAW CRAFTSMEN CONCRETE, LLC
Reel/Frame 049706/0350 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 3, 2019
From: LITHOCRETE, INC.
To: SHAW CRAFTSMAN CONCRETE, LLC
Reel/Frame 049667/0102 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2016
From: BRAILSFORD, ROBIN; SHAW, RONALD D.
To: LITHOCRETE, INC.
Reel/Frame 037632/0315 →
Continuity (5)
Continuation 14791045 · Jul 2, 2015
Continuation 14157438 · Jan 16, 2014
Continuation 13783052 · Mar 1, 2013
Continuation In Part 13294434 · Nov 11, 2011
Related Publication 20160145874A1 · May 26, 2016