IP Library Granted Patent US 10,435,185
Granted Patent B2
US 10,435,185 · App. 15/012,863 · Granted Oct 8, 2019

3-D printed packaging

Inventors: David A. Divine (Spokane, WA); David S. Thompson (Spokane, WA); Shay C. Colson (Bellingham, WA)
B65B3/022A61J1/03B29C64/106B29C64/112B29C64/171B29C64/176B29C64/182B29C64/386B29C70/688B29C70/70B33Y10/00B33Y50/02B33Y80/00B65B61/007B65B61/182B65B61/26B65D21/0206B65D65/38B65D75/527G05B19/4099B29K2025/06B29K2105/20B29L2031/608B29L2031/712B33Y30/00B65B61/025B65B63/005G05B2219/35134G05B2219/49007
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Quick Facts
Patent No.
US 10,435,185
App. No.
15/012,863
Granted
Oct 8, 2019
Kind
B2
Abstract

Items may be packaged for shipping or storage using additive manufacturing techniques, also known as three dimensional (3-D) printing. Packages made by such processes may be referred to as 3-D printed packages and may include packing material printed at least partially around the item(s) and/or an outer cover printed about at least a portion of an exterior of the packing material and/or the item(s). A packaging system may include a 3-D printer and a computing device communicatively coupled to the 3-D printer. The computing device may obtain a packaging model describing a package for one or more items. A print module of the computing device may include instructions to print the package at least partially about the item(s) according to the packaging model.

Claims (60)

1. A three dimensional (3-D) printed package comprising:

an item comprising a first region and a second region, the first region being more fragile than the second region;

packing material printed at least partially around the item, wherein:

the item is disposed off-center relative to the 3-D printed package toward a first edge of the 3-D printed package, such that the first region of the item locates closer to the first edge of the 3-D printed package than to a second edge of the 3-D printed package, the second edge of the 3-D printed package being opposite the first edge of the 3-D printed package, and

a first region of the packing material is disposed between the first region of the item and an outside of the 3-D printed package and a second region of the packing material is disposed between the second region of the item and the outside of the 3-D printed package, wherein the first region of the packing material is larger than the second region of the packing material; and

an outer cover printed around an exterior of the packing material, wherein the outer cover is seamless and completely encapsulates the item and the packing material.

2. The 3-D printed package of claim 1 , further comprising retail packaging at least partially surrounding the item and the packing material being printed at least partially around an exterior of the retail packaging.

3. The 3-D printed package of claim 1 , made by the process of:

supporting the item in a printing area of a three dimensional (3-D) printer; and

printing the 3-D printed package at least partially around the item in the printing area of the 3-D printer, wherein printing the package comprises:

printing the packing material around the item; and

printing the outer cover about at least the portion of the exterior of the packing material.

4. The 3-D printed package of claim 1 , further comprising an identifier of a 3-D printer that printed the 3-D printed package.

5. The 3-D printed package of claim 1 , further comprising 3-D printed text printed on an exterior of the outer cover of the package.

6. The 3-D printed package of claim 1 , wherein the packing material comprises at least one of a lattice structure, a honeycomb structure, a truss structure, a bubble structure, a web structure, or one or more support ribs.

7. The 3-D printed package of claim 1 , wherein a region occupied by the packing material has a lower density than a region occupied by the outer cover.

8. The 3-D printed package of claim 1 , further comprising at least one of:

a desiccant material printed within the outer cover;

a tamper evident feature printed in or on the outer cover; or

an opening mechanism printed in the outer cover and usable to open the package.

9. The 3-D printed package of claim 1 , wherein the packing material and the outer cover are printed of a same material.

10. The 3-D printed package of claim 1 , wherein the packing material is printed of a first material and the outer cover is printed of a second material, different than the first material.

11. The 3-D printed package of claim 1 , further comprising at least one additional item packaged within the outer cover.

12. A three dimensional (3-D) printed package comprising:

an item comprising a first region and a second region, the first region being more fragile than the second region;

packing material printed at least partially around the item, wherein:

the item is disposed off-center relative to the 3-D printed package toward a first edge of the 3-D printed package, such that the first region of the item locates closer to the first edge of the 3-D printed package than to a second edge of the 3-D printed package, the second edge of the 3-D printed package being opposite the first edge of the 3-D printed package, and

a first region of the packing material is disposed between the first region of the item and an outside of the 3-D printed package and a second region of the packing material is disposed between the second region of the item and the outside of the 3-D printed package, wherein the first region of the packing material is larger than the second region of the packing material; and

an outer cover printed around an exterior of the packing material, the outer cover comprising an opening mechanism in the outer cover usable to open the 3-D printed package, the opening mechanism comprising:

a frangible or weakened region in the outer cover; and

a tear strip aligned with the frangible or weakened region in the outer cover.

13. The 3-D printed package of claim 12 , wherein the tear strip is:

disposed around at least a portion of a perimeter of the 3-D printed package;

outside the packing material;

within the outer cover; and

made of a material having strength greater than the frangible or weakened region of the outer cover.

14. The 3-D printed package of claim 12 , wherein the packing material comprises:

a first portion made of a first material; and

a second portion made of a second material different than the first material.

15. A three dimensional (3-D) printed package comprising:

an item;

packing material printed at least partially around the item; and

an outer cover printed around an exterior of the packing material, the outer cover comprising:

an inner shell made of a first material; and

an outer shell disposed about an exterior of the inner shell, the outer shell made of a second material different than the first material,

wherein the first material is more flexible and has a greater damping ability than the second material, thereby isolating the item from vibrations or impacts imparted to an exterior of the 3-D printed package, and wherein the second material is harder or more rigid than the first material.

16. The 3-D printed package of claim 15 , wherein the packing material comprises:

a first portion made of a first packing material; and

a second portion made of a second packing material different than the first packing material.

17. The 3-D printed package of claim 15 , wherein the outer cover comprises an opening mechanism in the outer cover usable to open the package, the opening mechanism comprising:

a frangible or weakened region in the outer cover; and

a tear strip aligned with the frangible or weakened region of the outer cover.

18. The 3-D printed package of claim 17 , wherein the tear strip is:

disposed around at least a portion of a perimeter of the 3-D printed package;

outside the packing material;

within the outer cover; and

made of a material having strength greater than the frangible or weakened region of the outer cover.

19. The 3-D printed package of claim 15 , wherein:

the packing material is made of a different material than

the outer cover.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2016
From: DIVINE, DAVID A.; COLSON, SHAY C.; THOMPSON, DAVID S.
To: 3DPP, LLC
Reel/Frame 038809/0060 →
Continuity (4)
Continuation 14992005 · Jan 10, 2016
Continuation 14146725 · Jan 3, 2014
Provisional Application 61887973 · Oct 7, 2013
Related Publication 20160152358A1 · Jun 2, 2016
Cited By (26)
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