Hydraulic fracture composition and method
View Patent ↗A method for improving the performance of fracturing processes in oil production fields may rely on polymer coated particles carried in the fracturing fluid. The particles may include heavy substrates, such as sand, ceramic sand, or the like coated with polymers selected to absorb water, increasing the area and volume to travel more readily with the flow of fluid without settling out, or allowing the substrate to settle out. Ultimately, the substrate may become lodged in the fissures formed by the pressure or hydraulic fracturing, resulting in propping open of the fissures for improved productivity.
1. A method for forming polymer-coated substrate particles, the method comprising:
mixing substrate particles with a synthetic binder so that at least a portion of the substrate particles are at least partly covered with the synthetic binder, the synthetic binder comprising a first volume of polyacrylamide wetted with a solvent, wherein a ratio of the synthetic binder to the substrate particles is from about 0.25 wt. % to about 3.0 wt. %;
coating the at least the portion of the substrate particles with a second volume of polyacrylamide in powdered form to form polymer-coated substrate particles; and
drying at least a portion of the synthetic binder present on the polymer-coated substrate particles, wherein, when the polymer-coated substrate particles are submerged in water, at least a portion of the second volume of polyacrylamide is configured to swell, thereby increasing a fluid drag of the polymer-coated substrate particles compared to a fluid drag of the substrate particles so that the polymer-coated substrate particles are able to flow into a fissure by way of a carrier fluid and prop open the fissure so that the fissure remains open for extracting a fluid through the fissure.
2. The method according to claim 1 , wherein the water-absorbing polymer comprises polyacrylate.
3. The method according to claim 1 , wherein the substrate particles comprise sand.
4. The method according to claim 1 , wherein the at least a portion of the second volume of polyacrylamide is configured to form a gel when exposed to water.
5. The method according to claim 1 , wherein the outer polymeric coating comprises a co-polymer that includes an acrylamide, an acrylate, or a combination thereof.
6. The method according to claim 3 , wherein the synthetic binder is configured to adhere the at least a portion of the second volume of polyacrylamide to at least a portion of the sand.
7. The method of claim 1 , wherein a size of the substrate particles is at or between 30 to 100 mesh.