Secondary dampening assembly for shock absorber

1. A shock absorber assembly comprising:

a pressure tube extending between an upper end and a lower end;

a rod guide disposed adjacent said upper end of said pressure tube;

a compression valve assembly disposed adjacent to said lower end of said pressure tube;

a piston assembly disposed in said pressure tube between said rod guide and said compression valve assembly;

a rod operatively attached to said piston assembly and having a first end supported by said rod guide so as to concentrically align said rod with said pressure tube, and a second end disposed within said pressure tube;

an extender coupled to said second end of said rod;

a hydraulic stop piston having a diameter less than a diameter of said pressure tube, said hydraulic stop piston carried by said extender with a gap defined radially between said hydraulic stop piston and said extender to allow radial movement;

a hydraulic stop sleeve disposed within said pressure tube such that said hydraulic stop sleeve engages said pressure tube, said hydraulic stop sleeve having an open end for receiving said hydraulic stop piston and a closed end and defining a non-tapered bore shaped to receive said hydraulic stop piston; and

wherein said hydraulic stop sleeve has a flow groove extending longitudinally along an inner surface of said hydraulic stop sleeve.

2. An assembly as set forth in claim 1 including a plurality of said flow grooves.

3. An assembly as set forth in claim 2 wherein said plurality of flow grooves extend longitudinally along said inner surface of said hydraulic stop sleeve from an open end towards a closed end of said hydraulic stop sleeve and have at least two different lengths.

4. An assembly as set forth in claim 3 wherein the plurality of flow grooves are further defined as tapered, non-tapered, or a combination thereof.

5. An assembly as set forth in claim 2 wherein said plurality is further defined as from 2 to 6.

6. An assembly as set forth in claim 2 wherein the plurality of flow grooves are further defined as tapered, non-tapered, or a combination thereof.

7. An assembly as set forth in claim 1 wherein said hydraulic stop piston includes at least one flow passage extending through said hydraulic stop piston.

8. An assembly as set forth in claim 7 wherein said hydraulic stop piston is secured to said extender with a nut, and an intake disc and an intake spring are disposed between said nut and said hydraulic stop piston.

9. An assembly as set forth in claim 8 wherein said intake disc partially covers said at least one flow passage extending through said hydraulic stop piston when said intake disc is in a closed position.

10. An assembly as set forth in claim 9 further comprising an orifice disc between said hydraulic stop piston and said intake disc.

11. An assembly as set forth in claim 8 wherein said intake disc fully covers said at least one flow passage extending through said hydraulic stop piston when said intake disc is in a closed position.

12. An assembly as set forth in claim 1 wherein said hydraulic stop sleeve includes a flange extending about said open end for locating said hydraulic stop sleeve within said pressure tube.

13. An assembly as set forth in claim 12 wherein said flange has a plurality of slots for allowing fluid to flow through.

14. An assembly as set forth in claim 13 wherein said flange supports said hydraulic stop sleeve spaced above said compression valve assembly.

15. An assembly as set forth in claim 1 wherein said closed end further comprises a terminal cup sealing said hydraulic stop sleeve and supporting said sleeve adjacent to said compression valve assembly.

16. An assembly as set forth in claim 15 wherein said terminal cup is further defined as having a first sealing surface for sealing said hydraulic stop sleeve and a second sealing surface for sealing said pressure tube.

17. An assembly as set forth in claim 15 wherein said terminal cup further defines flow passages for allowing fluid to flow therethrough.

18. An assembly as set forth in claim 1 wherein said hydraulic stop piston includes a first and a second flow passage.

19. An assembly as set forth in claim 18 wherein said first flow passage provides a rebound path for a fluid when said hydraulic stop piston is moving out of said hydraulic stop sleeve and said second flow passage provides a compression flow path for said fluid when said hydraulic stop piston is moving into said hydraulic stop sleeve.

20. An assembly as set forth in claim 1 wherein said gap has a thickness of from about 0.5 to about 0.01 mm.