IP Library Patent Application 15018579
Patent Application
App. No. 15/018,579

High Salt Concentration Electrolytes For Rechargeable Lithium Battery

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Quick Facts
Patent No.
US None
App. No.
15/018,579
Abstract

A rechargeable lithium battery is an electrochemical energy storage device that includes a cathode, an anode, and a liquid electrolyte as active components. The present disclosure relates to new rechargeable batteries that include a liquid electrolyte with high salt concentration that enables efficient deposition/dissolution of lithium metal on anode, during charge/discharge cycles. The battery can attain high energy density and improved cycle life.

Claims (45)

1 . A rechargeable battery, comprising:

a cathode;

a lithium metal anode; and

a liquid electrolyte comprising a lithium imide salt with a fluorosulfonyl (FSO 2 ) group,

wherein the electrolyte is an organic solvent with lithium imide salt concentration of at least 2 moles per liter of the organic solvent.

2 . The battery of claim 1 , wherein the lithium imide salt is or comprises LiN(FSO 2 ) 2 .

3 . The battery of claim 1 , wherein the lithium imide salt consists essentially of LiN(F SO 2 ) 2 .

4 . The battery of claim 1 , wherein the lithium imide salt is or comprises LiN(FSO 2 ) 2 , LiN(FSO 2 )(CF 3 SO 2 ), LiN(FSO 2 )(C 2 F 5 SO 2 ), and any combination thereof.

5 . The battery of claim 1 , wherein the electrolyte has lithium salt concentration between 2 to 10 moles per liter of the organic solvent.

6 . The battery of claim 1 , wherein the electrolyte contains a cyclic carbonate selected from ethylene carbonate or propylene carbonate, their derivatives, and any combinations or mixtures thereof, as the organic solvent.

7 . The battery of claim 1 , wherein the electrolyte contains a cyclic ether selected from tetrahydrofuran or tetrahydropyran, their derivatives, and any combinations and mixtures thereof as the organic solvent.

8 . The battery of claim 1 , wherein the electrolyte contains a glyme selected from dimethoxyethane, diethoxyethane, triglyme, or tetraglyme, their derivatives, and any combinations and mixtures thereof as the organic solvent.

9 . The battery of claim 1 , wherein the electrolyte contains an ether selected from diethylether or methylbutylether, their derivatives, and any combinations and mixtures thereof as the organic solvent.

10 . The battery of claim 1 , wherein the organic solvent consists essentially of dimethoxyethane.

11 . The battery of claim 1 , wherein the organic solvent consists essentially of dimethoxyethane and wherein the electrolyte has lithium salt concentration between 4 to 6 moles per liter of the organic solvent.

12 . The battery of claim 1 , wherein the organic solvent consists essentially of dimethoxyethane and wherein the electrolyte has lithium salt concentration between 3 to 7 moles per liter of the organic solvent.

13 . The battery of claim 1 , wherein the organic solvent consists essentially of ethylene carbonate.

14 . The battery of claim 1 , wherein the organic solvent consists essentially of ethylene carbonate and wherein the electrolyte has lithium salt concentration between 2 to 3 moles per liter of the organic solvent.

15 . The battery of claim 1 , wherein the organic solvent consists essentially of ethylene carbonate and wherein the electrolyte has lithium salt concentration between 2 to 4 moles per liter of the organic solvent.

16 . The battery of claim 1 , wherein the anode is a lithium metal foil pressed on a current collector including copper foil or mesh.

17 . The battery of claim 1 , wherein the anode is a bare current collector including copper foil or mesh, and lithium is subsequently plated on the bare current collector during the first charge of the battery.

18 . The battery of claim 1 , wherein the anode has lithium foil thickness ranging from 0.1 to 100 microns.

19 . The battery of claim 1 , wherein the anode has lithium foil thickness ranging from 5 to 50 microns.

20 . The battery of claim 1 , wherein the anode has lithium foil thickness ranging from 10 to 30 microns.

21 . The battery of claim 1 , wherein the cathode is a metal oxide material that reversibly intercalates lithium ions at high electrochemical potentials.

22 . The battery of claim 1 , wherein the cathode reversibly undergoes intercalation or conversion reaction with lithium ions at potentials above 1V vs. lithium metal anode.

23 . The battery of claim 1 , wherein the cathode active material has a general formula of Li x M y O z , where M is a transition metal.

24 . The battery of claim 1 , wherein the cathode active material is a layered or a spinel oxide material selected from the group consisting of LiCoO 2 , Li(Ni 1/3 Mn 1/3 Co 1/3 )O 2 , Li(Ni 0.8 Co 0.15 Al 0.05 )O 2 , LiMn 2 O 4 , Li(Mn 1.5 Ni 0.5 ) 2 O 4 , or their lithium rich versions.

25 . The battery of claim 1 , wherein the cathode active material has a general formula of Li x M y PO z , where M is a transition metal.

26 . The battery of claim 1 , wherein the cathode active material is a phosphate material selected from the group consisting of LiFePO 4 , LiNiPO 4 , LiCoPO 4 , or LiMnPO 4 .

27 . The battery of claim 1 , wherein the cathode active material is Sulfur or transition metal sulfides.

28 . The battery of claim 1 , wherein the cathode is a porous coating comprising an active material powder, a polymeric binder, and a conductive diluent.

29 . The battery of claim 1 , wherein the cathode is a porous coating on aluminum foil.

30 . The battery of claim 1 , wherein the cathode is a porous coating soaked with liquid electrolyte.

31 . The battery of claim 1 , wherein the cathode and anode are held apart by a porous separator soaked with liquid electrolyte that prevents electrical contact while allowing ion conduction.

32 . The battery of claim 1 , wherein the battery has a form factor selected from the group consisting of coin, pouch, prism, cylindrical, or thin film.

33 . The battery of claim 1 , wherein the organic solvent is selected to increase lithium coulombic efficiency to above 95%.

34 . An electrochemical cell, comprising:

a copper foil as a working electrode;

a lithium metal foil as a counter electrode; and

a liquid electrolyte comprising a lithium imide salt,

wherein the electrolyte is an organic solvent with lithium salt concentration of at least 2 moles per liter of the organic solvent,

wherein the lithium imide salt, lithium imide salt concentration, and the organic solvent are selected to increase lithium coulombic efficiency to above 95%, measured by electro-plating 3 mAh/cm 2 of lithium on the copper foil and electro-stripping the lithium from copper foil until the potential reaches +0.5 V and repeating the process at 0.7 rate for at least 20 cycles and determining the average stripping to plating capacity ratio.

35 . The electrochemical cell of claim 34 , wherein the lithium imide salt and the organic solvent are selected to increase lithium coulombic efficiency to above 97%.

36 . The electrochemical cell of claim 34 , wherein the lithium imide salt and the organic solvent are selected to increase lithium coulombic efficiency to above 99%.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: SOLIDENERGY SYSTEMS, LLC
To: SES HOLDINGS PTE. LTD.
Reel/Frame 050432/0451 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 039013 FRAME 0173. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 1, 2019
From: TIRUVANNAMALAI, ARUNKUMAR; HWANG, JAEHEE; LI, XIAOBO; MATULEVICH, YURY; HU, QICHAO
To: SOLIDENERGY SYSTEMS CORP.
Reel/Frame 050046/0236 →
CHANGE OF NAME Recorded Dec 12, 2018
From: SOLIDENERGY SYSTEMS CORP.
To: SOLIDENERGY SYSTEMS, LLC
Reel/Frame 047790/0126 →
RELEASE OF SECURITY INTEREST Recorded Aug 22, 2018
From: GENERAL MOTORS VENTURES LLC
To: SOLIDENERGY SYSTEMS CORP.
Reel/Frame 046658/0197 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED ON REEL 042225 FRAME 0462. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Feb 23, 2018
From: SOLIDENERGY SYSTEMS CORP.
To: GENERAL MOTORS VENTURES LLC
Reel/Frame 045417/0836 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2017
From: SOLIDENERGY SYSTEMS CORP.
To: GENERAL MOTORS VENTURES LLC
Reel/Frame 042225/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2016
From: TIRUVANNAMALAI, ARUNKUMAR; HWANG, JAEHEE; LI, XIAOBO; MATULEVICH, YURY; HU, QICHAO
To: SOLIDENERGY SYSTEMS
Reel/Frame 039013/0173 →