IP Library Granted Patent US 10,265,999
Granted Patent B2
US 10,265,999 · App. 15/019,994 · Granted Apr 23, 2019

Envelope inserter with variably activated suction cups

Inventors: Arthur H Depoi (Brookfield, CT); Anthony E. Yap (Danbury, CT); Xavier Padros (New Milford, CT)
Assignee: DMT Solutions Global Corporation
B43M7/00B43M3/045
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Quick Facts
Patent No.
US 10,265,999
App. No.
15/019,994
Granted
Apr 23, 2019
Kind
B2
Abstract

An apparatus and method for opening an envelope for insertion of a collation. The apparatus includes a plurality of actuated suction cups that are positioned above an envelope in an insertion station. The actuated suction cups move downward to engage a top surface of the envelope and to lift the top surface away from the bottom surface in order to facilitate insertion of the collation. The suction cups include a first group that is actuated for opening all envelopes, and a second group, independently actuatable from the first group, and that is actuated only for opening envelopes having characteristics that require the additional suction cups.

Claims (23)

1. An apparatus for opening an envelope for insertion of a collation in an envelope inserting machine, the apparatus including:

a plurality of actuated suction cups that are positioned above an envelope in an insertion station, and wherein the actuated suction cups move downward to engage a top surface of the envelope and to lift the top surface away from a bottom surface in order to facilitate insertion of the collation, and wherein the plurality of actuated suction cups further comprises:

a first group of one or more actuatable suction cups that is actuated for opening all sizes of envelopes; and

a second group of one or more actuatable suction cups that is independently actuatable from the first group, and that is selectively actuated for opening envelopes having characteristics that require the second group;

wherein the plurality of suction cups are mounted on pivot arms that are engaged with a cam mechanism that causes the suction cups to be pivotably raised and lowered; and

wherein the first group of one or more suction cups is mounted on one or more first pivot arms and the second group of one or more suction cups is mounted on one or more second pivot arms, and whereby the cam mechanism includes a first cam and first cam follower for controlling the first group and a second cam and second cam follower for the second group, and wherein the first and second cams have different surface profiles that cause differing operation of the first and second groups.

2. The apparatus of claim 1 wherein the plurality of suction cups is comprised of three suction cups arranged in a line above a width of the insertion station, and the first group consists of a middle suction cup, and the second group consists of both outer suction cups.

3. The apparatus of claim 1 wherein the first and second cam are comprised from a single dual profile cam that is rotated on a single axial shaft that is turned by a motor.

4. The apparatus of claim 3 wherein the dual profile cam includes a first range of angular operation where the profiles of the first and second cams are the same, and the dual profile cam includes a second range of angular operation where the profiles are different.

5. The apparatus of claim 4 wherein the second range of angular operation of the dual profile cam causes just the first group to be actuated for envelope opening while the second group does not move.

6. The apparatus of claim 5 wherein the plurality of suction cups is comprised of three suction cups arranged in a line above a width of the insertion station, and the first group consists of a middle suction cup, and the second group consists of both outer suction cups.

7. A method of operating an envelope insertion machine for opening an envelope for insertion of a collation, the method including:

positioning a plurality of actuated suction cups that are above an envelope in an insertion station, and wherein the actuated suction cups are moved downward to engage a top surface of the envelope and to lift the top surface away from a bottom surface in order to facilitate insertion of the collation:

actuating a first group of the one or more actuated suction cups for opening all sizes of envelopes; and

actuating a second group of the one or more actuated suction cups, independently actuatable from the first group, and only for opening envelopes having characteristics that require the second group;

including a step of controlling the plurality of suction cups by mounting them on pivot arms that are engaged with a cam mechanism that causes the suction cups to be pivotably raised and lowered; and

wherein the step of controlling further includes mounting the first group of one or more suction cups on one or more first pivot arms and the second group of one or more suction cups on one or more second pivot arms, and whereby the cam mechanism includes a first cam and first cam follower controlling the first group and a second cam and second cam follower for the second group, and wherein the first and second cams have different surface profiles that cause differing operation of the first and second groups.

8. The method of claim 7 wherein the characteristic for requiring the second group includes one or more of the following, larger than standard size envelopes, stiff envelope material, suction resistant envelope material, or larger than standard collation sizes.

9. The method of claim 7 wherein positioning of the plurality of suction cups includes arranging three suction cups in a line above a width of the insertion station, and the first group consists of a middle suction cup, and the second group consists of both outer suction cups.

10. The method of claim 7 wherein step of controlling is achieved by having the first and second cam comprised from a single dual profile cam and rotating it on a single axial shaft that is turned by a motor.

11. The method of claim 10 wherein the step of controlling is achieved by having the dual profile cam include a first range of angular operation where the profiles of the first and second cams are the same, and a second range of angular operation where the profiles are different.

12. The method of claim 11 wherein the second range of angular operation of the dual profile cam causes just the first group to be actuated for envelope opening while the second group does not move.

13. The method of claim 12 wherein the plurality of suction cups is arranged to comprise three suction cups arranged in a line above a width of the insertion station, and the first group consists of a middle suction cup, and the second group consists of both outer suction cups.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Jun 11, 2026
From: SILVER POINT FINANCE, LLC
To: BCC SOFTWARE, LLC; DMT SOLUTIONS GLOBAL CORPORATION
Reel/Frame 075740/0970 →
RELEASE OF SECURITY INTEREST Recorded Jun 11, 2026
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: DMT SOLUTIONS GLOBAL CORPORATION; BCC SOFTWARE, LLC
Reel/Frame 075714/0235 →
SECURITY INTEREST Recorded Jun 10, 2026
From: DMT SOLUTIONS GLOBAL CORPORATION; BCC SOFTWARE, LLC
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION
Reel/Frame 075713/0588 →
SECURITY INTEREST Recorded Sep 6, 2023
From: BCC SOFTWARE, LLC; DMT SOLUTIONS GLOBAL CORPORATION
To: SILVER POINT FINANCE, LLC
Reel/Frame 064819/0445 →
RELEASE OF SECURITY INTEREST Recorded Aug 30, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: DMT SOLUTIONS GLOBAL CORPORATION
Reel/Frame 064785/0325 →
RELEASE OF SECURITY INTEREST Recorded Aug 30, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: DMT SOLUTIONS GLOBAL CORPORATION
Reel/Frame 064785/0374 →
SECURITY AGREEMENT Recorded Aug 30, 2023
From: BCC SOFTWARE, LLC; DMT SOLUTIONS GLOBAL CORPORATION
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 064784/0295 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2018
From: PITNEY BOWES INC.
To: DMT SOLUTIONS GLOBAL CORPORATION
Reel/Frame 046597/0120 →
TERM LOAN SECURITY AGREEMENT Recorded Jul 3, 2018
From: DMT SOLUTIONS GLOBAL CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 046473/0586 →
SECURITY AGREEMENT Recorded Jul 2, 2018
From: DMT SOLUTIONS GLOBAL CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 046467/0901 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2016
From: D, ARTHUR H; YAP, ANTHONY E; PADROS, XAVIER
To: PITNEY BOWES INC.
Reel/Frame 037703/0656 →
Continuity (2)
Provisional Application 62118548 · Feb 20, 2015
Related Publication 20160243885A1 · Aug 25, 2016