IP Library Granted Patent US 9,555,766
Granted Patent B2
US 9,555,766 · App. 15/021,637 · Granted Jan 31, 2017

Seatbelt retractor and seatbelt assembly including same

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Quick Facts
Patent No.
US 9,555,766
App. No.
15/021,637
Granted
Jan 31, 2017
Kind
B2
Abstract

A seatbelt retractor is provided that can be formed in a smaller size yet properly operated, and capable of smoothly providing seatbelt tension, and a seatbelt assembly including such a seatbelt retractor. The seatbelt retractor includes a frame, a seatbelt, a spool that takes up the seatbelt, the spool being rotatably supported by the frame, a lock mechanism that allows the spool to rotate in a non-activated state and restricts, upon being activated, the spool from rotating in the seatbelt withdrawal direction, and an energy absorption mechanism that limits the load applied to the seatbelt to thereby absorb and alleviate energy of the occupant, and the energy absorption mechanism includes a first torsion bar concentrically enclosed in the spool with one end portion retained by the spool and the other end portion disposed to be locked by the lock mechanism, and disposed to be rotated by torsional force, a second torsion bar eccentrically enclosed in the spool with one end portion 24 a disposed to be locked by the lock mechanism, and disposed to be rotated by torsional force, and a moving member that rotates interlocked with the spool, and moves between the first position for retaining the other end portion of the second torsion bar and the second position spaced from the other end portion of the second torsion bar.

Claims (30)

1. A seatbelt retractor comprising:

a frame;

a seatbelt;

a spool that takes up the seatbelt, the spool being rotatably supported by the frame;

a lock mechanism that allows the spool to rotate in a non-activated state and restricts, upon being activated, the spool from rotating in a seatbelt withdrawal direction; and

an energy absorption mechanism that limits a load applied to the seatbelt to thereby absorb and alleviate energy of an occupant,

wherein the energy absorption mechanism includes:

a first torsion bar concentrically enclosed in the spool with one end portion retained by the spool and an opposite end portion disposed to be locked by the lock mechanism, and disposed to be rotated by torsional force;

a second torsion bar eccentrically enclosed in the spool with one end portion disposed to be locked by the lock mechanism, and disposed to be rotated by torsional force; and

a moving member that rotates interlocked with the spool, and moves between a first position for retaining an opposite end portion of the second torsion bar and a second position spaced from the opposite end portion of the second torsion bar.

2. The seatbelt retractor according to claim 1 ,

wherein the energy absorption mechanism includes:

a first gear that retains the other end portion of the first torsion bar, the first gear being disposed to be locked by the lock mechanism; and

a second gear meshed with the first gear and retaining the one end portion of the second torsion bar.

3. The seatbelt retractor according to claim 1 ,

wherein the energy absorption mechanism includes:

a pressing member that moves the moving member to the first position and the second position;

a drive mechanism that drives the pressing member; and

a housing movably supporting the pressing member and accommodating therein the drive mechanism.

4. The seatbelt retractor according to claim 3 ,

wherein the housing includes a cam portion spaced from the pressing member before the drive mechanism is activated, and contacted by the pressing member when the drive mechanism is activated.

5. The seatbelt retractor according to claim 4 , further comprising:

an occupant information acquisition unit that acquires occupant information; and

a control unit that decides whether the information acquired by the occupant information acquisition unit satisfies a predetermined condition, and moves the moving member, depending on a decision result, to the first position for retaining the opposite end portion of the second torsion bar and the second position spaced from the opposite end portion of the second torsion bar.

6. The seatbelt retractor according to claim 5 , further comprising a pretensioner mechanism that rotates the spool in a seatbelt retracting direction in an emergency case,

wherein the control unit decides whether the information acquired by the occupant information acquisition unit satisfies the predetermined condition, after activating the pretensioner mechanism in the emergency case.

7. A seatbelt assembly comprising at least:

the seatbelt retractor of claim 1 that withdrawably retracts the seatbelt and restricts the seatbelt from being withdrawn upon being activated in an emergency case;

a tongue slidably supported by the seatbelt withdrawn from the seatbelt retractor; and

a buckle attached to a vehicle body or a vehicle seat to be removably engaged with the tongue.

Assignments (7)
ASSIGNEE CHANGE OF ADDRESS Recorded Jan 5, 2023
From: JOYSON SAFETY SYSTEMS JAPAN G.K.
To: JOYSON SAFETY SYSTEMS JAPAN G.K.
Reel/Frame 062299/0879 →
CHANGE OF NAME Recorded Dec 23, 2022
From: JOYSON SAFETY SYSTEMS JAPAN K.K.
To: JOYSON SAFETY SYSTEMS JAPAN G.K.
Reel/Frame 062218/0618 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
To: JOYSON SAFETY SYSTEMS JAPAN K.K.
Reel/Frame 057775/0655 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS JAPAN K.K.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0338 →
SECURITY INTEREST Recorded Jun 1, 2018
From: JOYSON SAFETY SYSTEMS JAPAN K. K.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 046286/0789 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2018
From: TAKATA CORPORATION
To: JOYSON SAFETY SYSTEMS JAPAN K.K.
Reel/Frame 045938/0931 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2016
From: YAMAMOTO, TETSUYA
To: TAKATA CORPORATION
Reel/Frame 037960/0291 →