Method for manufacturing glass substrate and method for manufacturing magnetic disk
A method for manufacturing a glass substrate according to which surface roughnesses of main surfaces of a glass substrate can be reduced more than with currently available methods is provided. After the main surfaces of the glass substrate used in a magnetic disk are mirror-polished (final finishing-polished) using a polishing liquid containing organic-based particles made of, for example, a styrene-based resin, an acrylic resin, or a urethane-based resin as polishing abrasive particles, by cleaning the glass substrate using an organic-based cleaning agent, surface roughnesses of the main surfaces of the substrate can be reduced more than with currently available methods.
1. A method for manufacturing a glass substrate, comprising:
mirror-polishing, using a polishing liquid containing polishing abrasive particles consisting of organic-based particles, main surfaces of the glass substrate that have arithmetic average roughness Ra of 0.3 nm or less before the mirror-polishing using the polishing liquid containing the polishing abrasive particles consisting of the organic-based particles, the organic-based particles being made of an organic material which has a lower hardness than that of the glass substrate and has elasticity; and
cleaning the glass substrate using an organic-based cleaning agent after the main surfaces of the glass substrate are mirror-polished.
2. The method for manufacturing the glass substrate according to claim 1 , wherein
the organic-based particles are made of a styrene-based resin, an acrylic resin, or a urethane-based resin.
3. The method for manufacturing the glass substrate according to claim 2 , wherein
the organic-based cleaning agent is an organic solvent or an amine compound.
4. The method for manufacturing the glass substrate according to claim 1 , wherein
the organic-based cleaning agent is an organic solvent or an amine compound.
5. The method for manufacturing the glass substrate according to claim 1 , further comprising
polishing the main surfaces of the glass substrate using a polishing liquid containing silica abrasive particles as polishing abrasive particles, wherein
the mirror-polishing of the main surfaces of the glass substrate using the polishing liquid containing the polishing abrasive particles consisting of the organic-based particles is performed after the polishing of the main surfaces of the glass substrate using the polishing liquid containing the silica abrasive particles.
6. The method for manufacturing the glass substrate according to claim 1 , wherein
a particle diameter of the organic-based particles is in a range of 0.5 μm to 60 μm.
7. The method for manufacturing the glass substrate according to claim 1 , wherein
the glass substrate is a magnetic-disk glass substrate.
8. A method for manufacturing a glass substrate, comprising:
polishing, using a polishing liquid containing polishing abrasive particles consisting of organic-based particles, main surfaces of the glass substrate that have arithmetic average roughness Ra of 0.3 nm or less before the polishing using the polishing liquid containing the polishing abrasive particles consisting of the manic-based particles, the organic-based particles being made of an organic material which has a lower hardness than that of the glass substrate and has elasticity; and
after the polishing of the main surfaces of the glass substrate, bringing into contact with the main surfaces of the glass substrate an organic solvent that swells the organic-based particles, or a portion of the organic-based particles, that are attached to the main surfaces of the glass substrate.
9. The method for manufacturing the glass substrate according to claim 8 , further comprising
selecting the organic solvent such that SP2/SP1 is in a range of 0.9 to 1.1, to bring the organic solvent into contact with the main, surfaces of the glass substrate, when a solubility parameter (an SP value) of a monomer component of a resin that constitutes the organic-based particles is given as the SP1 and a solubility parameter (an SP value) of the organic solvent is given as the SP2.
10. The method for manufacturing the glass substrate according to claim 9 , further comprising
selecting the organic solvent further such that MW2/MW1 is 1.5 or less, to bring the organic solvent into contact with the main surfaces of the glass substrate, when a molecular weight of the monomer component of the resin that constitutes the organic-based particles is given as the MW1 and a molecular weight of the organic solvent is given as the MW2.
11. The method for manufacturing the glass substrate according to claim 8 , further comprising
polishing the main surfaces of the glass substrate using a polishing liquid containing silica abrasive particles as polishing abrasive particles, wherein
the mirror-polishing of the main surfaces of the glass substrate using the polishing liquid containing the polishing abrasive particles consisting of the organic-based particles is performed after the polishing of the main surfaces of the glass substrate using the polishing liquid containing the silica abrasive particles.
12. The method for manufacturing the glass substrate according to claim 8 , wherein
a particle diameter of the organic-based particles is in a range of 0.5 μm to 60 μm.
13. The method for manufacturing the glass substrate according to claim 8 , wherein
the glass substrate is a magnetic-disk glass substrate.
14. A method for manufacturing a magnetic disk, comprising:
mirror-polishing, using a polishing liquid containing polishing abrasive particles consisting of organic-based particles, main surfaces of a glass substrate that have arithmetic average roughness Ra of 0.3 nm or less before the mirror-polishing using the polishing liquid containing the polishing abrasive particles consisting of the organic-based particles, and cleaning the glass substrate using an organic-based cleaning agent after the main surfaces of the glass substrate are mirror-polished, the organic-based particles being made of an organic material which has a lower hardness than that of the glass substrate and has elasticity; and
forming at least a magnetic layer on the glass substrate to manufacture the magnetic disk after the cleaning.