IP Library Granted Patent US 9,970,140
Granted Patent B2
US 9,970,140 · App. 15/026,424 · Granted May 15, 2018

Network structure having excellent compression durability

Inventors: Teruyuki Taninaka (Otsu, JP); Shinichi Kobuchi (Osaka, JP); Hiroyuki Wakui (Otsu, JP)
Assignee: TOYOBO CO., LTD.
D04H3/14A47C7/02A47C27/122A47D1/00A47D15/00A47G9/00A47G27/0212B60N2/70B60P7/0823B61D33/0035B62J1/26D04H3/007D04H3/009D04H3/016D04H3/03D04H3/16D10B2321/02D10B2321/08D10B2331/02D10B2331/10
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Quick Facts
Patent No.
US 9,970,140
App. No.
15/026,424
Granted
May 15, 2018
Kind
B2
Abstract

The present invention provides a network structure having excellent repeated compression durability, a low repeated compression residual strain and a high hardness retention after repeated compression. A network structure made of a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure including at least one thermoplastic elastic resin selected from the group consisting of a polyolefin-based thermoplastic elastomer, an ethylene-vinyl acetate copolymer, a polyurethane-based thermoplastic elastomer and a polyamide-based thermoplastic elastomer, the continuous linear structure having a fineness of not less than 100 dtex and not more than 60000 dtex, and by making each loop mutually contact in a molten state, wherein The network structure has an apparent density of 0.005 g/cm 3 to 0.20 g/cm 3 , a 50%-constant displacement repeated compression residual strain of not more than 15%, and a 50%-compression hardness retention after 50%-constant displacement repeated compression of not less than 85%.

Claims (8)

1. A network structure made of a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure including at least one thermoplastic elastic resin selected from the group consisting of a polyolefin-based thermoplastic elastomer, an ethylene-vinyl acetate copolymer, a polyurethane-based thermoplastic elastomer and a polyamide-based thermoplastic elastomer, the continuous linear structure having a fineness of not less than 100 dtex and not more than 60000 dtex, and by making each loop mutually contact in a molten state, wherein

the network structure has an apparent density of 0.005 g/cm 3 to 0.20 g/cm 3 , a 50%-constant displacement repeated compression residual strain of not more than 15%, and a 50%-compression hardness retention after 50%-constant displacement repeated compression of not less than 85%.

2. The network structure according to claim 1 , wherein the hysteresis loss is not more than 35%.

3. The network structure according to claim 1 , wherein the three-dimensional random loop bonded structure includes a polyolefin-based thermoplastic elastomer, and the 25%-compression hardness retention after 50%-constant displacement repeated compression is not less than 80%.

4. The network structure according to claim 1 , wherein the three-dimensional random loop bonded structure includes an ethylene-vinyl acetate copolymer, and the 25%-compression hardness retention after 50%-constant displacement repeated compression is not less than 65%.

5. The network structure according to claim 1 , wherein the three-dimensional random loop bonded structure includes a polyurethane-based thermoplastic elastomer or a polyamide-based thermoplastic elastomer, and the 25%-compression hardness retention after 50%-constant displacement repeated compression is not less than 75%.

6. The network structure according to claim 1 , wherein the thickness of the network structure is not less than 10 mm and not more than 300 mm.

7. The network structure according to claim 1 , wherein the shape of the cross section of the continuous linear structure that forms the network structure is a hollow cross section and/or a modified cross section.

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2016
From: TANINAKA, TERUYUKI; KOBUCHI, SHINICHI; WAKUI, HIROYUKI
To: TOYOBO CO., LTD.
Reel/Frame 038164/0291 →
Priority Claims (4)
JP 2013-206381 · Oct 1, 2013 · national
JP 2013-206382 · Oct 1, 2013 · national
JP 2013-206383 · Oct 1, 2013 · national
JP 2013-206384 · Oct 1, 2013 · national
Continuity (1)
Related Publication 20160237603A1 · Aug 18, 2016