IP Library Granted Patent US 9,651,497
Granted Patent B2
US 9,651,497 · App. 15/027,537 · Granted May 16, 2017

Method and device to determine adsorption capacity for air entraining agents

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Quick Facts
Patent No.
US 9,651,497
App. No.
15/027,537
Granted
May 16, 2017
Kind
B2
Abstract

A method and system for measuring the adsorption potential of fly ash. A sample of the fly ash is mixed with an optically active reagent. The mixture is irradiated with light at a given wavelength and an optical parameter of the irradiated sample, such as intensity of optical absorbance or fluorescence emission is measured by an optical measuring apparatus. The adsorption capacity of the sample is determined as a function of the optical measurement. A controller is provided that communicates with the optical absorption measuring apparatus and controls flow of fly ash and sacrificial agent to a reaction zone or housing wherein the fly ash is contacted by the sacrificial agent.

Claims (36)

1. Method of measuring the adsorption capacity of fly ash comprising the steps of:

a) obtaining a fly ash sample;

b) adding an optically active reagent to the fly ash sample to produce an optically active sample;

c) irradiating the optically active sample with light at a given wavelength;

d) measuring an optical parameter of the irradiated sample; and

e) determining said adsorption capacity based upon the measurement of the optical parameter, wherein the steps a) through e) are automated and provided in real time wherein said optical parameter is intensity of fluorescence emission of said optically active sample and step d) comprises measuring the intensity of fluorescence emission of said optically active sample and correlating said measured intensity of fluorescence emission of said optically active sample with a fluorescence emission intensity of a known amount of said reagent.

2. Method as recited in claim 1 wherein said optically active reagent is a chromophore or fluorophore.

3. Method as recited in claim 1 wherein said optically active reagent is an air entraining agent.

4. Method as recited in claim 1 wherein said optically active reagent is an adsorbate surfactant as a surrogate to air entraining agent.

5. Method as recited in claim 1 wherein water is added to said fly ash sample or to said optically active sample, and an aliquot of liquid is drawn from said optically active sample and irradiated.

6. Method as recited in claim 1 wherein after said step e) a sacrificial agent is added to said fly ash and wherein the addition of said sacrificial agent is accomplished in an automated fashion.

7. Method as recited in claim 1 wherein information pertaining to said adsorption capacity is inputted to a controller, and in response to a signal sent by said controller, a chemical agent is added to said fly ash.

8. Method as recited in claim 7 wherein said chemical agent is a member chosen from the group consisting of sacrificial agents, air entraining agents, and mixtures thereof.

9. Method as recited in claim 8 wherein said chemical agent is a sacrificial agent.

10. Method as recited in claim 8 wherein said sacrificial agent is preferentially adsorbed by said fly ash sample, compared to the adsorbance of an air entraining agent by said fly ash sample.

11. Method as recited in claim 8 wherein said chemical agent is an air entraining agent.

12. Method as recited in claim 8 wherein said chemical agent is ethoxylated nonyl phenol.

13. Method as recited in claim 8 wherein said chemical agent is combined with a diluent.

14. Method as recited in claim 13 wherein said diluent is ethanol, methanol, propylene glycol, water, or any such inert diluent.

15. Automated system performing the steps set forth in claim 1 .

16. A method as recited in claim 1 wherein said optically active reagent does not include methylene blue or acid blue.

17. Method of measuring the adsorption capacity of a fly ash sample comprising the steps of:

a) adding an optically active reagent to the fly ash sample to produce an optically active sample;

b) irradiating the optically active sample with light at a given wavelength;

c) measuring an optical parameter of the irradiated sample; and

d) determining said adsorption capacity based upon the measurement of the optical parameter, wherein said optically active reagent does not include methylene blue or acid blue.

18. A system for contacting fly ash from a fly ash supply source with a sacrificial agent from a sacrificial agent supply source, said system comprising:

a) a fly ash flow control device operatively associated with said fly ash supply source;

b) a sacrificial chemical agent flow control device operatively associated with said sacrificial agent supply source;

c) an optical parameter measuring apparatus for measuring optical absorbance or fluorescent emission from a fly ash sample;

d) a controller in communication with said optical parameter measuring apparatus and configured to receive input from said optical parameter measuring apparatus and determine adsorption capacity of said fly ash sample as a function of said input;

e) a reaction zone for receiving said fly ash from said fly ash supply source and said sacrificial agent from said sacrificial agent supply source to treat said fly ash by contact of said sacrificial chemical agent with said fly ash;

said controller configured to communicate with said fly ash flow control device and said sacrificial chemical agent flow control device to regulate flow of said fly ash and said sacrificial chemical agent to said reaction zone, wherein said optical parameter measuring apparatus is configured to measure fluorescence emission of an optically active reagent in contact with said fly ash.

19. A system as recited in claim 18 further comprising a compressed air source in communication with said sacrificial agent in said reaction zone to atomize said sacrificial agent as it contacts said fly ash.

20. A system as recited in claim 19 further comprising an atomization nozzle in operative association with said sacrificial agent and said compressed air source in said reaction zone.

21. A system as recited in claim 18 further comprising a conveying device configured to transfer treated fly ash from said reaction zone to a transport carrier or a stockpile.

Assignments (12)
RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 67963/0364 Recorded Sep 16, 2025
From: MIZUHO BANK, LTD., AS AGENT
To: EM RESOURCES LLC
Reel/Frame 072872/0638 →
RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 70696/0397 Recorded Sep 15, 2025
From: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
To: EM RESOURCES LLC
Reel/Frame 072910/0155 →
SECURITY INTEREST Recorded Apr 1, 2025
From: EM RESOURCES LLC
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 070696/0397 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059002/0270 Recorded Feb 12, 2025
From: UMB BANK, N.A.
To: EM RESOURCES LLC (F/K/A BORAL RESOURCES LLC)
Reel/Frame 070191/0325 →
PATENT SECURITY AGREEMENT Recorded Jun 28, 2024
From: EM RESOURCES LLC
To: MIZUHO BANK, LTD.
Reel/Frame 067963/0364 →
RELEASE OF SECURITY INTEREST Recorded Jun 20, 2024
From: MUFG BANK, LTD
To: EM RESOURCES LLC (FORMERLY KNOWN AS BORAL RESOURCES LLC)
Reel/Frame 067799/0395 →
CHANGE OF NAME Recorded Mar 25, 2022
From: BORAL RESOURCES LLC
To: EM RESOURCES LLC
Reel/Frame 059510/0851 →
SECURITY INTEREST Recorded Feb 10, 2022
From: BORAL RESOURCES LLC
To: UMB BANK, N.A.
Reel/Frame 059002/0270 →
SECURITY INTEREST Recorded Feb 10, 2022
From: BORAL RESOURCES LLC
To: MUFG BANK, LTD.
Reel/Frame 059003/0211 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2022
From: BORAL INDUSTRIES INC.
To: BORAL RESOURCES LLC
Reel/Frame 058614/0959 →
MERGER Recorded Mar 11, 2021
From: HEADWATERS INCORPORATED
To: BORAL INDUSTRIES INC.
Reel/Frame 055566/0317 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2016
From: MINKARA, RAFIC; KELLEY, JENNIFER M.; DIXON, CRYSTAL A.; NORDMAN, RICHARD J.; PONSTINGL, MICHAEL J.
To: HEADWATERS INCORPORATED
Reel/Frame 040136/0969 →