IP Library Granted Patent US 10,525,661
Granted Patent B2
US 10,525,661 · App. 15/029,948 · Granted Jan 7, 2020

Nonwoven fabric and reinforcing laminate

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Quick Facts
Patent No.
US 10,525,661
App. No.
15/029,948
Granted
Jan 7, 2020
Kind
B2
Abstract

In a nonwoven fabric, uniaxially oriented bodies each including a thermoplastic resin layer and first and second adhesive layers respectively stacked on both surfaces of the thermoplastic resin layer and having melting points lower than that of a thermoplastic resin constituting the thermoplastic resin layer are warp-weft laminated with the first or second adhesive layer interposed between the uniaxially oriented bodies in such a manner that orientation axes thereof intersect each other. The nonwoven fabric has a mass per unit area of 5 to 13 g/m 2 , a layer composition ratio of the first adhesive layer, the thermoplastic resin layer, and the second adhesive layer in each of the uniaxially oriented bodies is 20/60/20 to 30/40/30, and an average value of bending resistances by a cantilever method is less than or equal to 50 mm.

Claims (15)

1. A nonwoven fabric comprising a first reticular film and a second reticular film stacked on the first reticular film, wherein

the first reticular film comprises a first uniaxially oriented body having first fibers having first and second adhesive layers formed on first and second surfaces of a first thermoplastic resin layer and arranged parallel to each other in a longitudinal direction, and second fibers connecting adjacent first fibers and having a same layer construction as the first fibers, wherein the first and second adhesive layers have melting points below a melting point of the first thermoplastic resin layer,

the second reticular film comprises a second uniaxially oriented body having third fibers having third and fourth adhesive layers formed on first and second surfaces of a second thermoplastic resin layer and arranged parallel to each other in a widthwise direction, and fourth fibers connecting adjacent third fibers and having a same layer construction as the third fibers, wherein the third and fourth adhesive layers have melting points below a melting point of the second thermoplastic resin layer,

the nonwoven fabric has a mass per unit area of 5 to less than 10 g/m 2 ,

a layer composition ratio of the first adhesive layer, the first thermoplastic resin layer, and the second adhesive layer in the first reticular film, and a layer composition ratio of the third adhesive layer, the second thermoplastic resin layer, and the fourth adhesive layer are 20/60/20 to 30/40/30,

the nonwoven fabric has a thickness less than 80 μm and an aperture ratio greater than 50%, and

an average value of bending resistances by a cantilever method in a longitudinal direction and a transverse direction of the nonwoven fabric is less than or equal to 50 mm.

2. The nonwoven fabric of claim 1 , wherein

each of the first and second thermoplastic resin layers includes high-density polyethylene, and

each of the first, second, third and fourth adhesive layers includes low-density polyethylene.

3. A reinforcing laminate, wherein

the nonwoven fabric of claim 2 is stacked on a reinforcing target material and is used as a strengthening material.

4. A reinforcing laminate, wherein

the nonwoven fabric of claim 1 is stacked on a reinforcing target material and is used as a strengthening material.

5. The nonwoven fabric of claim 1 , wherein the first fibers and the second fibers have different widths, and the third fibers and the fourth fibers have substantially the same width.

Assignments (5)
NUNC PRO TUNC ASSIGNMENT Recorded Nov 26, 2024
From: ENEOS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069443/0275 →
CHANGE OF NAME Recorded Aug 19, 2020
From: JXTG NIPPON OIL & ENERGY CORPORATION
To: ENEOS CORPORATION
Reel/Frame 053540/0892 →
CHANGE OF NAME Recorded Dec 11, 2019
From: JX NIPPON OIL & ENERGY CORPORATION
To: JXTG NIPPON OIL & ENERGY CORPORATION
Reel/Frame 052124/0719 →
CHANGE OF NAME Recorded Oct 2, 2019
From: JX NIPPON OIL & ENERGY CORPORATION
To: JXTG NIPPON OIL & ENERGY CORPORATION
Reel/Frame 050610/0039 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2016
From: SUZUKI, TOKUHITO; ONODERA, TAKASHI; YAMADA, JUN
To: JX NIPPON OIL & ENERGY CORPORATION
Reel/Frame 038306/0199 →