IP Library Granted Patent US 10,336,840
Granted Patent B2
US 10,336,840 · App. 15/030,786 · Granted Jul 2, 2019

Propylene ethylene random copolymer suitable for pipe

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Quick Facts
Patent No.
US 10,336,840
App. No.
15/030,786
Granted
Jul 2, 2019
Kind
B2
Abstract

A composition is provided which comprises a propylene ethylene random copolymer having a melt flow rate (MFR) (as determined according to ASTM D1238, 230° C., 2.16 Kg) of less than 1 g/10 min, a xylene solubles content of less than 7% by weight, an ethylene content of from 3 to 5 percent by weight of the copolymer, and a value equal to or greater than 92 for the product of the Koenig B value times the % mm triads measured on the xylene insoluble fraction of the random copolymer obtained by the wet method. Pipes made from the composition demonstrate improved pressure endurance.

Claims (14)

1. A composition suitable for pipe applications comprising a propylene ethylene random copolymer, the copolymer having the following properties:

(A) a melt flow rate (MFR) less than 1 g/10 min as determined according to ASTM D1238, at 230° C. and 2.16 kg;

(B) an ethylene content of from 3 to 5 percent by weight of the random copolymer;

(C) a xylene insoluble fraction of the random copolymer which is obtained by the wet method, wherein said fraction exhibits a [(Koenig B value)*(% mm)]≥92; and

(D) a xylene solubles content measured by the wet method of ≤7.0% by weight.

2. The composition of claim 1 wherein the xylene insoluble fraction of the copolymer obtained by the wet method is further characterized by having a Koenig B value equal to or greater than 0.95.

3. The composition of claim 1 wherein the (percentage mm of the xylene insoluble fraction of the copolymer obtained by the wet method)×(Koenig B value of the xylene insoluble fraction of the copolymer obtained by the wet method) is greater than 92.0 to less than 100.

4. The composition of claim 1 wherein the copolymer has an ethylene content of from 3.2 to 4.2 percent by weight of the copolymer.

5. The composition of claim 1 wherein the copolymer is further characterized by having a Polymer Dispersity Index (PDI) greater than 4.0.

6. The composition of claim 1 wherein the copolymer is characterized as having a PDI≥4.0, xylene solubles content as measured by the wet method ≤7% by weight, Koenig B value of the xylene insoluble fraction of the copolymer obtained by the wet method ≥0.95 and a percentage mm of the xylene insoluble fraction of the copolymer obtained by the wet method ≥97.

7. The composition of claim 1 wherein the copolymer is beta nucleated.

8. The composition of claim 1 in the form of a pipe and wherein the pipe has a pressure endurance of at least 700 hours when tested at 90° C. and 5 MPa.

9. The composition of claim 1 which is further characterized as containing substantially no phthalate compositions.

10. The composition of claim 1 wherein MFR is from 0.1 to 0.5 g/10 min.

Assignments (9)
NOTES SECURITY INTEREST Recorded Jan 29, 2026
From: W. R. GRACE & CO.-CONN.; ADVANCED REFINING TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 074532/0229 →
SECURITY AGREEMENT (NOTES) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 072520/0653 →
SECURITY INTEREST Recorded Feb 17, 2023
From: W.R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 062792/0510 →
RELEASE OF SECURITY INTEREST Recorded Sep 23, 2021
From: GOLDMAN SACHS BANK USA
To: W. R. GRACE & CO.-CONN.
Reel/Frame 057594/0026 →
TERM LOAN SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 057594/0104 →
NOTES SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057594/0156 →
SECURITY INTEREST Recorded Apr 3, 2018
From: W. R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 045828/0683 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2016
From: DOW GLOBAL TECHNOLOGIES LLC
To: W. R. GRACE & CO.-CONN.
Reel/Frame 038355/0035 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2016
From: CHOU, CHAI-JING; BAUGH, III, DANIEL W.; KAARTO, JOHN; VAN EGMOND, JAN W.; GOAD, JEFFREY D.; SHEARD, WILLIAM G.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 038340/0294 →