IP Library Granted Patent US 10,316,444
Granted Patent B2
US 10,316,444 · App. 15/032,506 · Granted Jun 11, 2019

Elastic network structure with excellent quietness and lightweight properties

Inventors: Hiroyuki Wakui (Otsu, JP); Shinichi Kobuchi (Osaka, JP); Teruyuki Taninaka (Otsu, JP)
Assignee: TOYOBO CO., LTD.
D04H3/163A47C27/122A47G9/0207B60N2/70B61D33/0035D04H3/011D04H3/016D04H3/018D04H3/03D04H3/077D04H3/14D10B2331/04D10B2403/033
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Quick Facts
Patent No.
US 10,316,444
App. No.
15/032,506
Granted
Jun 11, 2019
Kind
B2
Abstract

The present invention provides an elastic network structure that has excellent cushioning properties and makes less sound when it is compressed and recovers its shape. A network structure including a three-dimensional random loop bonded structure obtained by forming random loops by curling treatment of a continuous linear structure comprising a thermoplastic resin, and by making each loop mutually contact in a molten state to weld the majority of contacted parts, wherein (a) the continuous linear structure is a hollow cross section, (b) the degree of hollowness of the hollow cross section is not less than 10% and not more than 50%, (c) the fiber diameter of the continuous linear structure is not less than 0.10 mm and not more than 0.65 mm, and (d) the number of bonded points per unit weight of the random loop bonded structure is not less than 200/g and less than 500/g.

Claims (11)

1. A network structure comprising a three-dimensional random loop bonded structure obtained by forming random loops by curling treatment of a continuous linear structure comprising a thermoplastic resin, and by making each loop mutually contact in a molten state to weld the majority of contacted parts, wherein

(a) the continuous linear structure is a hollow cross section,

(b) the degree of hollowness of the hollow cross section is not less than 10% and not more than 50%,

(c) the fiber diameter of the continuous linear structure is not less than 0.42 mm and not more than 0.64 mm, and

(d) the number of bonded points per unit weight of the random loop bonded structure is not less than 200/g and less than 500/g.

2. The network structure according to claim 1 , wherein the degree of hollowness of the hollow cross section is not less than 15% and not more than 45%.

3. The network structure according to claim 1 , wherein the compression-deflection coefficient of the random loop bonded structure is not less than 2.7.

4. The network structure according to claim 3 , wherein the compression-deflection coefficient of the random loop bonded structure is not less than 3.0.

5. The network structure according to claim 1 , wherein the thermoplastic resin is at least one thermoplastic resin selected from the group consisting of a soft polyolefin, an ethylene-vinyl acetate copolymer, a polystyrene thermoplastic elastomer, a polyester thermoplastic elastomer, a polyurethane thermoplastic elastomer and a polyamide thermoplastic elastomer.

6. The network structure according to claim 5 , wherein the thermoplastic resin is at least one thermoplastic resin selected from the group consisting of a soft polyolefin, an ethylene-vinyl acetate copolymer, and a polyester thermoplastic elastomer.

7. The network structure according to claim 6 , wherein the thermoplastic resin is a polyester thermoplastic elastomer.

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2016
From: WAKUI, HIROYUKI; KOBUCHI, SHINICHI; TANINAKA, TERUYUKI
To: TOYOBO CO., LTD.
Reel/Frame 038396/0622 →
Priority Claims (1)
JP 2013-223069 · Oct 28, 2013 · national
Continuity (1)
Related Publication 20160251790A1 · Sep 1, 2016
Cited By (13)
US 12,269,384 US 12,286,044 US 12,286,045 US 12,319,183 US 12,325,168 US 12,325,624 US 12,384,094 US 12,454,111 US 12,479,143 US 12,509,343 US 12,636,845 US 12,662,030 US 12,703,279