IP Library Granted Patent US 9,938,649
Granted Patent B2
US 9,938,649 · App. 15/032,924 · Granted Apr 10, 2018

Fibrous network structure having excellent compression durability

Inventors: Teruyuki Taninaka (Otsu, JP); Shinichi Kobuchi (Osaka, JP); Hiroyuki Wakui (Otsu, JP)
Assignee: TOYOBO CO., LTD.
D04H3/16D04H3/007D04H3/011
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Quick Facts
Patent No.
US 9,938,649
App. No.
15/032,924
Granted
Apr 10, 2018
Kind
B2
Abstract

A network structure is disclosed including a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure including at least one thermoplastic elastomer selected from a polyester-based thermoplastic elastomer, a polyolefin-based thermoplastic elastomer, and an ethylene-vinyl acetate copolymer, and by making each loop mutually contact in a molten state, wherein a fiber diameter of the continuous linear structure is not less than 0.1 mm and not more than 3.0 mm, a fiber diameter of a surface layer portion of the network structure is not less than 1.05 times of a fiber diameter of an inner layer portion thereof, an apparent density is not less than 0.01 g/cm 3 and not more than 0.20 g/cm 3 , 750 N-constant load repeated compression residual strain is not more than 15%, and 40%-compression hardness retention after 750 N-constant load repeated compression is not less than 55%.

Claims (12)

1. A network structure comprising a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure including at least one thermoplastic elastomer selected from the group consisting of a polyester-based thermoplastic elastomer, a polyolefin-based thermoplastic elastomer, and an ethylene-vinyl acetate copolymer, and by making each loop mutually contact in a molten state, wherein

a fiber diameter of the continuous linear structure is not less than 0.1 mm and not more than 3.0 mm,

a fiber diameter of a surface layer portion of the network structure is not less than 1.05 times and not more than 1.14 times of a fiber diameter of an inner layer portion thereof,

an apparent density is not less than 0.01 g/cm 3 and not more than 0.20 g/cm 3 ,

750 N-constant load repeated compression residual strain is not more than 15%, and

40%-compression hardness retention after 750 N-constant load repeated compression is not less than 55%.

2. The network structure according to claim 1 , wherein 65%-compression hardness retention after 750 N-constant load repeated compression is not less than 70%.

3. The network structure according to claim 1 , wherein a compression-deflection coefficient is not less than 2.5.

4. The network structure according to claim 1 , wherein the network structure has a thickness of not less than 10 mm and not more than 300 mm.

5. The network structure according to claim 1 , wherein 40%-compression hardness retention after 750 N-constant load repeated compression is not less than 60%.

6. The network structure according to claim 1 , wherein 40%-compression hardness retention after 750 N-constant load repeated compression is not less than 65%.

7. The network structure according to claim 1 , wherein 65%-compression hardness retention after 750 N-constant load repeated compression is not less than 73%.

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2016
From: TANINAKA, TERUYUKI; KOBUCHI, SHINICHI; WAKUI, HIROYUKI
To: TOYOBO CO., LTD.
Reel/Frame 038412/0112 →
Priority Claims (4)
JP 2013-224009 · Oct 29, 2013 · national
JP 2014-011072 · Jan 24, 2014 · national
JP 2014-025091 · Feb 13, 2014 · national
JP 2014-025092 · Feb 13, 2014 · national
Continuity (1)
Related Publication 20160251789A1 · Sep 1, 2016