IP Library Granted Patent US 10,131,599
Granted Patent B2
US 10,131,599 · App. 15/036,506 · Granted Nov 20, 2018

Fracking with CO

Inventors: George A. Olah (Beverly Hills, CA); G. K. Surya Prakash (Hacienda Heights, CA)
Assignee: University of Southern California
C07C29/00C07C1/24C07C41/09C10L1/04E21B43/164E21B43/26E21B43/267E21B43/34C10L2290/42E21B43/40
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Quick Facts
Patent No.
US 10,131,599
App. No.
15/036,506
Granted
Nov 20, 2018
Kind
B2
Abstract

A method of producing methanol from shale gas and CO 2 by the exclusive dry CO 2 fracking of shale rock by injection of gaseous CO 2 at a pressure between 10 and 100 atm to extract shale gas and recover it together with used CO 2 ; combining and admixing produced shale gas containing CO 2 and steam to produce a mixture of methane:carbon dioxide:water having a molar ratio of 3:1:2 for conducting the bi-reforming reaction to form a mixture of hydrogen and carbon monoxide having a molar ratio of 2:1 to 2.1:1; and converting the hydrogen and carbon monoxide under conditions sufficient to exclusively form methanol.

Claims (35)

1. A method of producing methanol by obtaining a shale gas and CO 2 mixture from exclusive dry CO 2 fracking, which comprises:

dry fracking of an underground shale rock formation by injection of dry, gaseous CO 2 into the shale rock at an injection pressure of between 10 and 100 atm to cause fracking of the rock and subsequently generate a shale gas mixture comprising methane, carbon dioxide and contaminants;

recovering the shale gas mixture from the fracked shale rock and separating it for CO 2 to be recycled with cleaning to remove CO 2 and contaminants including hydrogen sulfide and provide a cleaned shale gas mixture consisting essentially of methane;

combining the cleaned shale gas mixture with recycled CO 2 that is recovered from dry fracking and H 2 O in amounts sufficient to produce a mixture of methane:carbon dioxide:water at a molar ratio of 3:1:2;

conducting a single-step bi-reforming reaction with the methane:carbon dioxide:water mixture to form only carbon monoxide and hydrogen as follows:

3CH 4 +CO 2 +2H 2 O→4CO+8H 2

in a mixture having a molar ratio of hydrogen and carbon monoxide of 2:1 to 2.1:1; and

converting the mixture of hydrogen and carbon monoxide under conditions sufficient to exclusively form methanol, as follows:

4CO+8H 2 →4CH 3 OH.

2. The method of claim 1 , wherein the CO 2 for dry fracking is derived from any natural or industrial source and is pressurized to the injection pressure prior to injection.

3. The method of claim 2 , wherein the derived CO 2 is pressurized, generally between 10 and 100 atm prior to injection into the shale rock.

4. The method of claim 1 , which further comprises providing needed energy for the bi-reforming reaction from combustion of part of the methane from the recovered shale gas or from one or more renewable sources of energy or atomic energy.

5. The method of claim 1 , wherein the bi-reforming reactions are carried out over a catalyst at a temperature between about 800° C. and 1100° C. and a pressure of 5 to 40 atm, wherein the catalyst comprises V, Ti, Ga, Mg, Cu, Ni, Mo, Bi, Fe, Mn, Co, Nb, Zr, La or Sn, or oxides thereof in the form of a single metal catalyst, a single metal oxide catalyst, a mixed catalyst of a metal and a metal oxide, or a mixed catalyst of at least one metal oxide and another metal oxide, the catalyst optionally being provided on an oxide support.

6. The method of claim 1 , wherein the molar mixture of hydrogen and carbon monoxide is present at a molar ratio of approximately 2.05 to 1 for subsequent methanol synthesis.

7. The method of claim 1 , which further comprises dehydrating all or a portion of the methanol to dimethyl ether and water and recycling the water from the dehydration to the bi-reforming reaction.

8. The method of claim 7 , which further comprises converting the dimethyl ether in the presence of an acid-base or zeolite catalyst under conditions sufficient to form one of ethylene propylene.

9. The method of claim 8 , which further comprises converting either the ethylene or propylene under conditions sufficient to form higher olefins, synthetic hydrocarbons, aromatic compounds, or a product produced from the foregoing.

10. A method of providing an essential economic and replenishable energy source material which comprises:

obtaining methanol from the method of claim 1 ; and

converting the methanol to a hydrocarbon fuel, dimethyl ether or products derived from dimethyl ether.

11. A method of providing a commonly useful fuel for internal combustion engines, which comprises:

obtaining methanol from the method of claim 1 ; and

admixing the methanol to or replacing gasoline or diesel fuel with methanol for combustion in modified or adjusted internal combustion engines.

12. The method of claim 1 , which further comprises converting the methanol as an essential economic and replenishable energy source material to hydrocarbon fuels, dimethyl ether or products derived from dimethyl ether.

13. The method of claim 1 , which further comprises preparing a commonly useful fuel for internal combustion engines by admixing the methanol to or replacing gasoline or diesel fuel with methanol for combustion in modified or adjusted internal combustion engines.

14. A method of producing methanol by obtaining a shale gas and CO 2 mixture from exclusive dry CO 2 fracking, which comprises:

dry fracking of shale rock by injection of gaseous CO 2 into the shale rock at an injection pressure of between 10 and 100 atm to cause fracking of the rock and generate a shale gas mixture;

recovering the shale gas mixture from the fracked shale rock and separating it for CO 2 to be recycled with cleaning to remove CO 2 and contaminants including hydrogen sulfide and provide a cleaned shale gas mixture consisting essentially of methane;

combining the cleaned shale gas mixture with recycled CO 2 that is recovered from dry fracking and H 2 O in amounts sufficient to produce a mixture of methane:carbon dioxide:water at a molar ratio of 3:1:2;

conducting a single-step bi-reforming reaction with the methane:carbon dioxide:water mixture to form only carbon monoxide and hydrogen as follows:

3CH 4 +CO 2 +2H 2 O→4CO+8H 2

in a mixture having a molar ratio of hydrogen and carbon monoxide of 2:1 to 2.1:1; and

converting the mixture of hydrogen and carbon monoxide under conditions sufficient to exclusively form methanol, as follows:

4CO+8H 2 →4CH 3 OH,

wherein methanol is synthesized over Cu/ZnO catalysts and the bireforming reaction is conducted at atmospheric pressure in a flow reactor at a temperature between 220 to 250° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2016
From: OLAH, GEORGE A.; PRAKASH, G.K. SURYA
To: UNIVERSITY OF SOUTHERN CALIFORNIA
Reel/Frame 038596/0460 →
Continuity (2)
Provisional Application 61907020 · Nov 21, 2013
Related Publication 20160340278A1 · Nov 24, 2016
Cited By (2)
US 12,258,272 US 12,516,592