Plastic film laminate
The present invention relates to a plastic film laminate, and more specifically, the present invention relates to a plastic film laminate showing impact resistance and excellent properties. According to the present invention, the plastic film laminate showing high hardness, impact resistance, scratch resistance, and transparency and having excellent processability can be provided.
1. A plastic film laminate, including:
a first plastic film including at least one coating layer disposed on at least one side of a first supporting substrate; and
a second plastic film including at least one coating layer disposed on at least one side of a second supporting substrate,
wherein the first plastic film and the second plastic film are laminated together by an adhesive layer,
wherein a thickness of each coating layer is independently equal to or different from each other and is 70 to 300 μm,
wherein the coating layers include a photo-cured crosslinked copolymer formed from a copolymer that is prepared by crosslink-polymerizing a photo-curable elastic polymer and at least one binder selected from the group consisting of a 3- to 6-functional acrylate monomer, a 1- to 2-functional acrylate monomer, and a 1- to 6-functional acrylate monomer; and
wherein the plastic film laminate shows a pencil hardness of 7H or more at the load of 1 kg, and wherein a maximum distance between a plane and each edge or side of the plastic film laminate is 1.0 mm or less, when the film is disposed on the plane after exposure to a temperature of 50° C. or more and a humidity of 80% or more for 70 hrs.
2. The plastic film laminate according to claim 1 , wherein a storage modulus (G′) of the adhesive layer is 40 to 700 kPa.
3. The plastic film laminate according to claim 1 , wherein the coating layer included in the first and the second plastic films independently further include inorganic particles dispersed in the photo-cured crosslinked copolymer equally or differently.
4. The plastic film laminate according to claim 1 , wherein the photo-curable elastic polymer has an elongation of 15 to 200%, as measured according to ASTM D638.
5. The plastic film laminate according to claim 1 , wherein the photo-curable elastic polymer includes at least one selected from the group consisting of polycaprolactone, urethane acrylate polymers, and polyrotaxane.
6. The plastic film laminate according to claim 5 , wherein the polyrotaxane includes a macrocycle connected with a lactone compound having a (meth)acrylate moiety introduced to the end of the lactone compound; a linear compound passing through the macrocycle; and stopper groups placed at both ends of the linear compound so as to prevent the macrocycle from dissociation.
7. The plastic film laminate according to claim 1 , wherein the 1- to 2-functional acrylate monomer includes at least one selected from the group consisting of hydroxyethylacrylate (HEA), hydroxyethylmethacrylate (HEMA), hexanedioldiacrylate (HDDA), tripropyleneglycol diacrylate (TPGDA), and ethyleneglycol diacrylate (EGDA).
8. The plastic film laminate according to claim 1 , wherein the 3- to 6-functional acrylate monomer includes at least one selected from the group consisting of trimethylolpropane triacrylate (TMPTA), trimethylolpropaneethoxy triacrylate (TMPEOTA), glycerin-propoxylated triacrylate (GPTA), pentaerythritol tetraacrylate (PETA), and dipentaerythritol hexaacrylate (DPHA).
9. The plastic film laminate according to claim 1 , wherein the supporting substrates include at least one selected from the group consisting of polyethyleneterephtalate (PET), ethylene vinyl acetate (EVA), cyclic olefin polymer (COP), cyclic olefin copolymer (COC), polyacrylate (PAC), polycarbonate (PC), polyethylene (PE), polymethylmethacrylate (PMMA), polyetheretherketon (PEEK), polyethylenenaphthalate (PEN), polyetherimide (PEI), polyimide (PI), triacetylcellulose (TAC), MMA (methyl methacrylate), and a fluoro-polymer.
10. The plastic film laminate according to claim 1 , wherein the thickness of each coating layer is 70 to 150 μm.
11. The plastic film laminate according to claim 1 , wherein a total thickness of the plastic film laminate is 0.3 to 1.5 mm.
12. The plastic film laminate according to claim 1 , wherein the plastic film laminate does not crack after a steel bead weighing 22 g is freely dropped ten times from a height of 60 cm thereto.
13. The plastic film laminate according to claim 1 , wherein the plastic film laminate shows two or less scratches, after rubbing the same 400 times back and forth with a steel wool #0000 under the load of 500 g on a friction tester.
14. The plastic film laminate according to claim 1 , wherein the plastic film laminate exhibits a light transmittance of 90% or more, a haze of 1.5 or less, and a b* value of 1.5 or less.
15. The plastic film laminate according to claim 1 , wherein a difference in the color b* value of the plastic film laminate is 0.5 or less when it is exposed to UV-B light for 72 hrs.
16. The plastic film laminate according to claim 1 , further including at least one layer selected from the group consisting of a plastic resin film, an adhesive film, a release film, a conductive film, a conductive layer, a coating layer, a curable resin layer, a non-conductive film, a metal mesh layer, and a patterned metal layer on the first plastic film or the second plastic film.