IP Library Granted Patent US 10,026,999
Granted Patent B2
US 10,026,999 · App. 15/039,488 · Granted Jul 17, 2018

Detection method and detection device

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Quick Facts
Patent No.
US 10,026,999
App. No.
15/039,488
Granted
Jul 17, 2018
Kind
B2
Abstract

A detection method in which light is irradiated on a bagged electrode, and an electrode is disposed inside of a bag-shaped separator for detecting breakage of the separator, the method includes capturing an image by irradiating the light onto the bagged electrode so that a first portion in which the light has been transmitted through n layers of the separator, and a second portion in which the light has been transmitted through equal to or less than n−1 layers of the separator, will have mutually different brightness levels, while capturing an image of the bagged electrode, detecting the first portion from the brightness of the image that is obtained by capturing the bagged electrode, and determining a breakage of the separator, based on the distance between edges of the first portion, and of an electrode portion where the light does not pass through.

Claims (26)

1. A detection method for detecting breakage of a bag-shaped separator surrounding an electrode such that the electrode is disposed inside the bag-shaped separator, the method comprising:

irradiating light onto the bag-shaped separator so that a first portion, in which the light has been transmitted through n layers of the bag-shaped separator, and a second portion, in which the light has been transmitted through equal to or less than n−1 layers of the bag-shaped separator, will have mutually different brightness levels, while capturing an image of the electrode disposed inside the bag-shaped separator; wherein n is an integer greater than 1; and;

detecting the first portion from the brightness of the captured image of the electrode; and

determining a breakage of the bag-shaped separator, based on the distance between edges of the first portion, and of an electrode portion where the light does not pass through.

2. The detection method according to claim 1 , further comprising

adjusting an intensity of the light before capturing the image, so that the first portion and the second portion have mutually different brightness levels.

3. The detection method according to claim 2 , wherein

the adjusting the intensity of the light includes adjusting the intensity of the light so that the brightness in the second portion has a same value as a brightness of a region outside of the bag-shaped separator, and so that the brightness in the first portion has a lower value than the brightness of the region outside of the bag-shaped separator.

4. The detection method according to claim 3 , further comprising

identifying an outer perimeter end of the electrode by removing a portion with a predetermined brightness or more from the image obtained by capturing the electrode when capturing the image, between capturing the image and the detecting the first portion.

5. The detection method according to claim 3 , further comprising

correcting differences in brightness in regions, in which differences in the brightness are the same, even when a plurality of bag-shaped separators have been passed through.

6. The detection method according to claim 2 , further comprising

identifying an outer perimeter end of the electrode by removing a portion with a predetermined brightness or more from the image obtained by capturing the electrode when capturing the image, between capturing the image and the detecting the first portion.

7. The detection method according to claim 2 , further comprising

correcting differences in brightness in regions, in which differences in the brightness are the same, even when a plurality of bag-shaped separators have been passed through.

8. The detection method according to claim 1 , further comprising

identifying an outer perimeter end of the electrode by removing a portion with a predetermined brightness or more from the image obtained by capturing the electrode when capturing the image, between capturing the image and the detecting the first portion.

9. The detection method according to claim 8 , further comprising

correcting differences in brightness in regions, in which differences in the brightness are the same, even when a plurality of bag-shaped separators have been passed through.

10. The detection method according to claim 1 , further comprising

correcting differences in brightness in regions, in which differences in the brightness are the same, even when a plurality of bag-shaped separators have been passed through.

11. A detection device configured to irradiate light on a bag-shaped separator surrounding an electrode such that the electrode is disposed inside the bag-shaped separator to detect breakage of the bag-shaped separator, the detection device comprising:

an image capturing device configured to irradiate the light onto the bag-shaped separator by an irradiation device so that a first portion, in which the light has been transmitted through n-layers of the bag-shaped separator, and a second portion in which the light has been transmitted through equal to or less than n−1 layers of the bag-shaped separator, have mutually different brightness levels, while capturing an image of the electrode disposed inside the bag-shaped separator; wherein n is an integer greater than 1; and;

a detection device configured to detect the first portion from the brightness of the image that is obtained by capturing the electrode by the image capturing device, and

a determination device configured to determine breakage of the bag-shaped separator, based on a distance between edges of the first portion which is detected by the detection device, and of an electrode portion where the light does not pass through.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2019
From: NISSAN MOTOR CO., LTD.
To: ENVISION AESC JAPAN LTD.
Reel/Frame 049888/0933 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2016
From: ISHIWATA, TERUYUKI; ARAMAKI, ISAO
To: NISSAN MOTOR CO., LTD.
Reel/Frame 038725/0081 →