Water pump control system
View Patent ↗A water pump control system is provided for vacuum excavation equipment. The water pump control system includes a control circuit for controlling a hydraulic actuation circuit configured to control a water pump circuit such that a water pressure produced by the water pump circuit does not exceed a desired water pressure. The hydraulic actuation circuit can include a proportional hydraulic valve, and the control circuit controls a water pump speed by monitoring a water pressure and adjusting an electric current flowing into the proportional valve to meet the desired water pressure. The control circuit can include a pressure transducer mounted to the water pump circuit to monitor the water pressure in real-time.
1. A method of controlling a water pump, the method comprising:
(a) receiving a user input of a desired water pressure for the water pump;
(b) controlling, by a controller, a hydraulic actuation circuit based on the user input to actuate the water pump at the desired water pressure;
(c) monitoring a water pressure generated by the water pump;
(d) transmitting the monitored water pressure to the controller;
(e) comparing, by the controller, the monitored water pressure with the desired water pressure;
(f) monitoring a piston position within the water pump;
(g) transmitting the monitored piston position to the controller; and
(h) actuating the water pump by controlling, using the controller, a proportional valve in hydraulic actuation circuit based on the comparison and the monitored piston position to adjust the water pressure to meet the desired water pressure.
2. The method according to claim 1 , wherein:
(a) the hydraulic actuation circuit comprises:
a hydraulic motor configured to actuate the water pump; and
a proportional hydraulic valve configured to control the hydraulic motor,
(b) controlling the hydraulic actuation circuit comprises:
sending a control signal to the proportional hydraulic valve to adjust an operation of the hydraulic motor to the water pump.
3. The method according to claim 2 , wherein the control signal includes electric current.
4. The method according to claim 3 , wherein sending a control signal to the proportional hydraulic valve comprises:
(a) if the water pressure is greater than the desired water pressure, decrease electric current flowing to the proportional hydraulic valve to adjust the operation of the hydraulic motor to lower a water pressure generated by the water pump to meet the desired water pressure; and
(b) if the water pressure is lower than the desired water pressure, increase electric current flowing to the proportional hydraulic valve to adjust the operation of the hydraulic motor to increase a water pressure generated by the water pump to meet the desired water pressure.
5. The method according to claim 1 , wherein the water pump includes a single piston water pump, the single piston water pump comprising:
a hydraulic cylinder;
a water cylinder;
a center block disposed between the hydraulic cylinder and the water cylinder; and
a piston shaft extending between the hydraulic cylinder and the water cylinder through the center block, the piston shaft configured to reciprocate within the single piston water pump to receive hydraulic fluid to the hydraulic cylinder and discharge hydraulic fluid from the hydraulic cylinder, thereby discharging water from the water cylinder and receiving water from the water cylinder.
6. The method according to claim 5 , wherein controlling the hydraulic actuation circuit comprises sending a control signal to the proportional hydraulic valve to control the hydraulic fluid flow to the hydraulic cylinder of the single piston water pump.
7. The method according to claim 6 , wherein the control signal includes electric current, and
wherein sending a control signal to the proportional hydraulic valve comprises:
(a) if the water pressure is greater than the desired water pressure, decrease electric current flowing to the proportional hydraulic valve to adjust the hydraulic fluid flowing into the hydraulic cylinder of the single piston water pump to lower a water pressure generated by the water pump to meet the desired water pressure; and
(b) if the water pressure is lower than the desired water pressure, increase electric current flowing to the proportional hydraulic valve to adjust the hydraulic fluid flowing into the hydraulic cylinder of the single piston water pump to increase a water pressure generated by the water pump to meet the desired water pressure.
8. The method according to claim 1 , wherein monitoring a water pressure generated by the water pump comprises monitoring a water pressure generated by the water pump through a pressure transducer mounted to the water pump.
9. The method according to claim 1 , wherein the desired water pressure is not greater than a maximum water pressure required by one or more industrial standards.
10. The method according to claim 1 , further comprising monitoring a pressure of a hydraulic fluid used to operate the water pump.
11. The method according to claim 1 , wherein the water pump is configured as a single piston water pump.