Method for delivery of proppant to a frac site
A cargo container is modified to carry a fracing proppant such as sand from a quarry or source to the frac site. Openings are cut in the top and bottom of a cargo container and hydraulically operated sliding doors are placed there under. A hopper module with the walls being inclined to approximately the angle of repose for the proppant is installed inside the cargo container. The hopper module is sealed inside the cargo container so that a proppant enters through the top opening at the quarry and flows out through the bottom opening at the fracing site. Once transported to the frac site, the modified cargo container is lifted, emptied and set aside.
1. A method for delivering a proppant to a site of a well being fraced, the method including the following steps:
modifying a standard cargo container into a modified cargo container by inserting a hopper module through a side door of said standard cargo container, wherein a base of the hopper module defines an area substantially equal to a bottom inside surface of said standard cargo container, wherein a cargo area of said modified cargo container is defined by inner surfaces of both said modified cargo container and said hopper module;
sliding a top hatch of said modified cargo container in a first horizontal direction from a closed position to an opened position, wherein the top hatch is aligned with a top opening;
loading a proppant into said modified cargo container through said top hatch thereon into the cargo area located inside said modified cargo container;
sliding said top hatch of said modified cargo container in a second horizontal direction from said opened position to said closed position;
transporting said modified cargo container with said proppant therein to said site;
lifting said modified cargo container with said proppant therein above a bulk sand container with a rough terrain container handler, said lifting performed from above via at least four points of contact between said modified cargo container and said rough terrain container handler;
opening a bottom hatch of the lifted modified cargo container to empty said proppant into said bulk sand container, said opening step performed by sliding said bottom hatch of said modified cargo container in a first horizontal direction from a closed position to an opened position wherein the bottom hatch is aligned with a bottom opening;
sliding said bottom hatch of said modified cargo containers in a second horizontal direction from said opened position to said closed position, wherein a user utilizes at least one control panel to effectuate sliding of the top hatch and the bottom hatch;
setting the empty modified cargo container aside with said rough terrain container handler; and repeating said lifting, opening, sliding and setting aside steps with other full modified cargo containers with said rough terrain container handler.
2. The method for delivering proppant to the site of a well being fraced as recited in claim 1 wherein during said setting of said empty modified cargo containers aside, said modified cargo containers are stacked by said rough terrain container handler.
3. The method for delivering proppant to the site of a well being fraced as recited in claim 2 wherein after said transporting step said modified cargo containers are unloaded and stored at said site by said rough terrain container handler.
4. The method for delivering proppant to the site of a well being fraced as recited in claim 3 wherein said top hatches are only open during loading and said bottom hatches are only open during emptying.
5. The method for delivering proppant to the site of a well being fraced as recited in claim 4 wherein at said site said modified cargo containers are emptied into said bulk sand container by said rough terrain container handler as needed.
6. The method for delivering proppant to the site of a well being fraced as recited in claim 5 wherein said proppant is sand and said source is a quarry.
7. The method for delivering proppant to the site of a well being fraced as recited in claim 5 wherein said source may be any point along a supply chain of said proppant.
8. The method for delivering proppant to the site of a well being fraced as recited in claim 5 wherein said sliding of hatches is performed remotely.