Methods and apparatus for dispensing solid articles

1. A dispensing apparatus for dispensing articles, the dispensing apparatus comprising:

a housing defining:

a hopper chamber to hold the articles;

a dispensing outlet; and

a dispensing path between the hopper chamber and the dispensing outlet;

a drive system operable to convey the articles in a dispensing direction along the dispensing path toward the dispensing outlet to be dispensed; and

a singulating gate system defining a singulating opening to singulate the articles as the articles are conveyed along the dispensing path toward the dispensing outlet to be dispensed;

wherein the singulating gate system is selectively adjustable to interdependently change and set a width dimension and a height dimension of the singulating opening; and

wherein the dispensing apparatus includes:

a first gate member movable to adjust the width dimension; and

a second gate member movable to adjust the height dimension;

wherein the first and second gate members are linked such that adjustment to one of the first and second gate members automatically adjusts the other of the first and second gate members a corresponding amount.

2. The dispensing apparatus of claim 1 wherein the ratio of the width dimension to the height dimension is substantially fixed.

3. The dispensing apparatus of claim 1 including a gate actuator operable to adjust the one of the first and second gate members.

4. The dispensing apparatus of claim 1 wherein the articles are tablets.

5. A dispensing apparatus for dispensing articles, the dispensing apparatus comprising:

a housing defining:

a hopper chamber to hold the articles;

a dispensing outlet; and

a dispensing path between the hopper chamber and the dispensing outlet;

a drive system operable to convey the articles in a dispensing direction along the dispensing path toward the dispensing outlet to be dispensed; and

a singulating gate system defining a singulating opening to singulate the articles as the articles are conveyed along the dispensing path toward the dispensing outlet to be dispensed, wherein the singulating gate system is selectively adjustable to change and set at least one dimension of the singulating opening, the singulating gate system including:

a gate actuator operable to change the at least one dimension of the singulating opening;

a sensor operative to detect a presence or absence of the articles downstream of the singulating opening; and

a controller configured to control the gate member and to programmatically execute a self-calibration mode wherein the gate actuator is operated by the controller to progressively increase the at least one dimension of the singulating opening until an article or articles that pass through the singulating opening are detected by the sensor.

6. The dispensing apparatus of claim 5 wherein the singulating gate system is selectively adjustable to interdependently change and set a width dimension and a height dimension of the singulating opening.

7. The dispensing apparatus of claim 6 wherein the ratio of the width dimension to the height dimension is substantially fixed.

8. The dispensing apparatus of claim 6 including:

a first gate member movable to adjust the width dimension; and

a second gate member movable to adjust the height dimension;

wherein the first and second gate members are linked such that adjustment to one of the first and second gate members automatically adjusts the other of the first and second gate members a corresponding amount.

9. The dispensing apparatus of claim 5 wherein:

the singulating gate system includes a plurality of guide walls collectively forming a guide shroud extending downstream from the singulating opening, the guide shroud defining a guide channel; and

the singulating gate system is configured to automatically adjust at least one dimension of the guide channel in correspondence with adjustment of the singulating opening.

10. The dispensing apparatus of claim 5 wherein:

the singulating gate system includes a gate member defining a portion of the singulating opening and movable to change the at least one dimension of the singulating opening; and

the gate member includes an integral baffle portion configured and positioned to direct the articles toward the singulating opening.

11. The dispensing apparatus of claim 5 defining a singulating opening configured to receive the articles therethrough in a prescribed orientation, and including a redirector feature to reorient the articles into the prescribed orientation upstream of the singulating opening.

12. The dispensing apparatus of claim 5 including an active feed control system including an article transport member and a feed actuator to drive the article transport member to transfer articles from the hopper chamber to a staging area.

13. The dispensing apparatus of claim 12 wherein the article transport member includes a feed wheel.

14. The dispensing apparatus of claim 5 wherein the articles are tablets.

15. A method for dispensing articles, the method comprising:

providing a dispensing apparatus including:

a housing defining:

a hopper chamber to hold the articles;

a dispensing outlet; and

a dispensing path between the hopper chamber and the dispensing outlet;

a drive system operable to convey the articles in a dispensing direction along the dispensing path toward the dispensing outlet to be dispensed; and

a singulating gate system defining a singulating opening to singulate the articles as the articles are conveyed along the dispensing path toward the dispensing outlet to be dispensed, wherein the singulating gate system is selectively adjustable to change and set at least one dimension of the singulating opening, the singulating gate system including:

a gate actuator operable to change the at least one dimension of the singulating opening;

a sensor operative to detect a presence or absence of the articles downstream of the singulating opening; and

a controller configured to control the gate member;

using the drive system, conveying the articles in the dispensing direction along the dispensing path and toward the singulating opening; and

calibrating the singulating gate system, including the controller programmatically executing a self-calibration mode wherein the gate actuator is operated by the controller to progressively increase the at least one dimension of the singulating opening until an article or articles that pass through the singulating opening are detected by the sensor.

16. The method of claim 15 wherein the singulating gate system is selectively adjustable to interdependently change and set a width dimension and a height dimension of the singulating opening.

17. The method of claim 16 wherein the dispensing apparatus includes:

a first gate member movable to adjust the width dimension; and

a second gate member movable to adjust the height dimension;

wherein the first and second gate members are linked such that adjustment to one of the first and second gate members automatically adjusts the other of the first and second gate members a corresponding amount.

18. The method of claim 15 wherein:

the dispensing apparatus includes an active feed control system including a feed wheel and a feed actuator; and

the method includes driving the feed wheel with the feed actuator to transfer articles from the hopper chamber to a staging area.

19. The method of claim 15 wherein the articles are tablets.

20. A method for dispensing articles, the method comprising:

providing a dispensing apparatus including:

a housing defining:

a hopper chamber to hold the articles;

a dispensing outlet; and

a dispensing path between the hopper chamber and the dispensing outlet;

a drive system operable to convey the articles in a dispensing direction along the dispensing path toward the dispensing outlet to be dispensed; and

a singulating gate system defining a singulating opening to singulate the articles as the articles are conveyed along the dispensing path toward the dispensing outlet to be dispensed, wherein the singulating gate system is selectively adjustable to change and set at least one dimension of the singulating opening;

using the drive system, conveying the articles in the dispensing direction along the dispensing path and toward the singulating opening; and

calibrating the singulating gate system, including progressively increasing the at least one dimension of the singulating opening until an article or articles pass through the singulating opening;

wherein the singulating gate system is selectively adjustable to interdependently change and set a width dimension and a height dimension of the singulating opening; and

wherein the dispensing apparatus includes:

a first gate member movable to adjust the width dimension; and

a second gate member movable to adjust the height dimension;

wherein the first and second gate members are linked such that adjustment to one of the first and second gate members automatically adjusts the other of the first and second gate members a corresponding amount.

21. A method for dispensing articles, the method comprising:

providing a dispensing apparatus including:

a housing defining:

a hopper chamber to hold the articles;

a dispensing outlet; and

a dispensing path between the hopper chamber and the dispensing outlet;

a drive system operable to convey the articles in a dispensing direction along the dispensing path toward the dispensing outlet to be dispensed; and

a singulating gate system defining a singulating opening to singulate the articles as the articles are conveyed along the dispensing path toward the dispensing outlet to be dispensed, wherein the singulating gate system is selectively adjustable to change and set at least one dimension of the singulating opening;

using the drive system, conveying the articles in the dispensing direction along the dispensing path and toward the singulating opening; and

calibrating the singulating gate system, including progressively increasing the at least one dimension of the singulating opening until an article or articles pass through the singulating opening;

wherein:

the dispensing apparatus includes an active feed control system including a feed wheel and a feed actuator; and

the method includes driving the feed wheel with the feed actuator to transfer articles from the hopper chamber to a staging area.