IP Library Granted Patent US 9,865,373
Granted Patent B2
US 9,865,373 · App. 15/046,890 · Granted Jan 9, 2018

Electrical wire with conductive particles

Inventors: Helge Schmidt (Speyer, DE); Majorie Kay Myers (Mount Wolf, PA); David Bruce Sarraf (Elizabethtown, PA); David Alan College (Annville, PA)
Assignees: TE CONNECTIVITY CORPORATION; TE CONNECTIVITY GERMANY GmbH
H01B7/0009H01B1/023H01B13/0036
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Quick Facts
Patent No.
US 9,865,373
App. No.
15/046,890
Granted
Jan 9, 2018
Kind
B2
Abstract

An electrical wire includes a bundle of electrical conductors that has an end segment that extends to an end of the bundle. Each electrical conductor in the bundle engages at least one other electrical conductor. The electrical wire also includes conductive particles disposed between and engaging at least some of the electrical conductors in the bundle along the end segment. The conductive particles are configured to provide an electrical connection between the corresponding electrical conductors engaged by the conductive particles.

Claims (16)

1. An electrical wire comprising:

a bundle of electrical conductors having an end segment that extends to an end of the bundle, each electrical conductor in the bundle engaging at least one other electrical conductor, the electrical conductors including exterior conductors along a perimeter of the bundle and interior conductors radially interior of the exterior conductors; and

conductive particles disposed between and engaging at least some of the electrical conductors in the bundle along the end segment, the conductive particles engaging both the interior conductors and the exterior conductors and configured to provide an electrical connection between the corresponding electrical conductors engaged by the conductive particles.

2. The electrical wire of claim 1 , wherein at least some of the electrical conductors are composed of aluminum.

3. The electrical wire of claim 2 , wherein the conductive particles penetrate an oxide layer that surrounds metallic surfaces of the corresponding electrical conductors engaged by the conductive particles, the conductive particles electrically connecting the metallic surfaces of adjacent electrical conductors that engage one or more of the same conductive particles.

4. The electrical wire of claim 1 , wherein the conductive particles are a metal powder.

5. The electrical wire of claim 1 , wherein the conductive particles are a brass powder.

6. The electrical wire of claim 1 , wherein at least some of the conductive particles are disposed in interstices defined between adjacent electrical conductors.

7. The electrical wire of claim 1 , further comprising an electrically insulating sheath surrounding the bundle of electrical conductors along at least a portion of the end segment, one or more of the conductive particles being disposed within the sheath.

8. The electrical wire of claim 1 , wherein the conductive particles are secured to the electrical conductors via at least one of intermolecular forces or interference fits.

9. The electrical wire of claim 1 , wherein the electrical conductors are not helically wound around one another.

10. The electrical wire of claim 1 , wherein at least some of the conductive particles are disposed within the bundle of electrical conductors and engage the interior conductors at locations that are spaced apart from the end of the bundle.

11. The electrical wire of claim 1 , wherein the bundle of electrical conductors defines interstices between adjacent electrical conductors that are open at the end of the bundle, at least some of the interstices having a larger size than at least some of the conductive particles and receiving one or more of the conductive particles therein through the end of the bundle.

12. The electrical wire of claim 1 , wherein the conductive particles have respective sizes between about 10 μm and about 60 μm.

13. The electrical wire of claim 1 , wherein the conductive particles are a brass powder and the electrical conductors are composed of aluminum.

14. The electrical wire of claim 1 , wherein some of the conductive particles are located on the exterior conductors along the perimeter of the bundle and other of the conductive particles are located inside of the bundle radially interior of the exterior conductors.

Assignments (6)
MERGER Recorded Apr 28, 2022
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 060885/0482 →
CHANGE OF ADDRESS Recorded Jun 7, 2021
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056514/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2021
From: TE CONNECTIVITY CORPORATION
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056514/0048 →
CHANGE OF NAME Recorded Jan 12, 2017
From: TYCO ELECTRONICS CORPORATION
To: TE CONNECTIVITY CORPORATION
Reel/Frame 041350/0085 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2016
From: MYERS, MARJORIE KAY; SARRAF, DAVID BRUCE; COLLEGE, DAVID ALAN
To: TYCO ELECTRONICS CORPORATION
Reel/Frame 037766/0536 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2016
From: SCHMIDT, HELGE
To: TE CONNECTIVITY GERMANY GMBH
Reel/Frame 037850/0762 →
Continuity (2)
Provisional Application 62120706 · Feb 25, 2015
Related Publication 20160247599A1 · Aug 25, 2016