Axial compliant compression electrical connector
View Patent ↗An electrical connector is revealed that has unique useful characteristics. A sheet metal fork supplies the stored energy that imparts a force to a second member—a plunger that makes contact with the mating circuit. The plunger can be configured to increase or decrease the force or deflection and can be designed with various connection ends with different contact characteristics.
1. A compliant electrical contact comprising:
a pair of conductive elements that include:
a plunger; and
a receiver;
wherein the plunger is movable relative to the receiver to put a plunger fork of the plunger within a receiver fork of the receiver, or a receiver fork of the receiver within a plunger fork of the plunger, to resiliently deform the plunger and/or the receiver, to thereby provide a force of the compliant electrical contact to engage a conductive pad or a noncompliant contact external to the compliant electrical contact;
wherein removal of resilient deformation of the plunger and/or the receiver eliminates an engagement force to engage the conductive pad or the noncompliant contact external to the compliant electrical contact;
wherein the receiver includes a pair or more of laminated fork elements that overlap one another; and
wherein the fork elements engage the same plunger.
2. The contact of claim 1 ,
wherein the plunger fork includes a pair of plunger tines that resiliently deform as the plunger and the receiver are engaged; and
wherein the receiver fork includes a pair of receiver tines that resiliently deform as the plunger and the receiver are engaged.
3. The contact of claim 1 , wherein the elements are in a connector body.
4. The contact of claim 3 , wherein at least one of the elements are secured in the connector body by one of more retainers of the connector body that pass into closed or open holes or elongate slots in the elements.
5. The contact of claim 1 , wherein at least some of the elements are replaceable elements.
6. The contact of claim 1 ,
wherein the receiver is a first receiver;
further comprising a second receiver;
wherein the first receiver is movable relative to the second receiver, to resiliently deform the first receiver and/or the second receiver, to thereby provide part of the force of the compliant electrical contact to engage a conductive pad or a noncompliant contact external to the compliant electrical contact.
7. The contact of claim 6 , wherein the first receiver includes the receiver fork and a second receiver fork on opposite ends, with the receiver fork engaging the plunger, and the second fork engaging the second receiver.
8. The contact of claim 1 , wherein the engagement of the receiver and the plunger involves putting a male ramp between a female fork.
9. The contact of claim 8 , wherein the male ramp is a male fork.
10. The contact of claim 1 , wherein the receiver has a pair of male ramps at opposite ends, for engaging respective female forks of the plunger and a second receiver.
11. The contact of claim 10 , wherein the male ramps are male forks.
12. A compliant electrical contact comprising:
conductive elements that include:
a plunger;
a first receiver; and
a second receiver;
wherein the plunger is movable relative to the first receiver to put part of the plunger within part of the first receiver or part of the first receiver within part of the plunger, to resiliently deform the plunger and/or the first receiver, to thereby provide a force of the compliant electrical contact to engage a conductive pad or a noncompliant contact external to the compliant electrical contact;
wherein the first receiver is movable relative to the second receiver, to resiliently deform the first receiver and/or the second receiver, to thereby provide part of the force of the compliant electrical contact to engage a conductive pad or a noncompliant contact external to the compliant electrical contact;
wherein the compliant electrical contact is movable between force-producing, and non-force-producing configurations;
wherein the first receiver has a pair of male ramps at opposite ends, for engaging respective female forks of the plunger and the second receiver; and
wherein the male ramps are male forks.
13. The contact of claim 12 ,
wherein the elements are in a connector body; and
wherein at least one of the elements are secured in the connector body by one of more retainers of the connector body that pass into closed or open holes or elongate slots in the elements.
14. The contact of claim 12 ,
wherein the engagement of the first receiver and the plunger involves putting a male ramp between a female fork; and
wherein the male ramp is a male fork.