Antimicrobial packaging system
Implementations of the present invention extend to sanitary systems, methods, and devices configured to package food items with an even coating of an accurate amount of sanitizing agent, such as an antimicrobial agent. In one implementation, an exemplary system comprises a combination of air nozzles, anti-bacterial spray nozzles or spray headers, metering valves, and timers to achieve uniform distribution of an antimicrobial solution into a product package, and subsequently provide a uniform distribution of the antimicrobial solution to the food item.
1. A packaging system for packaging a food item and a sanitizing agent into a package, the packaging system comprising:
a delivery portion having an entrance and an exit, the exit having a variable cross-sectional dimension that operatively couples to the package to deliver the food item into the package as the food item moves from the entrance through the exit;
a programmable controller having computer-executable instructions that receives a food item characteristic associated with the food item and determines an amount of the sanitizing agent to apply to the package based on the food item characteristic;
an air dispenser connected to an air supply, the air dispenser communicably connected to the programmable controller and positioned on the delivery portion to at least partially inflate the package with air when the package is at least partially positioned around the delivery portion;
a liquid dispenser connected to a liquid supply, the liquid dispenser communicably connected to the programmable controller and positioned on the delivery portion to dispense the amount of the sanitizing agent determined by the programmable controller to the interior surface of the package before the food item is delivered into the package; and
a flow control manifold connected to the air dispenser and the liquid dispenser, the flow control manifold communicably connected to the programmable controller to control an air flow rate from the air supply to the air dispenser and a liquid flow rate from the liquid supply to the liquid dispenser.
2. The packaging system as recited in claim 1 , further comprising:
a top portion of the delivery portion having a nozzle of the liquid dispenser; and
a bottom portion of the delivery portion having a header of the liquid dispenser.
3. The packaging system as recited in claim 1 , further comprising:
a top portion of the delivery portion having a first nozzle of the liquid dispenser and a first header of the liquid dispenser; and
a bottom portion of the delivery portion having a second nozzle of the liquid dispenser and a second header of the liquid dispenser.
4. The packaging system as recited in claim 1 , wherein the air dispenser comprises:
a first nozzle having a wide air flow pattern; and
a second nozzle having a narrow air flow pattern.
5. The packaging system as recited in claim 1 , wherein the liquid dispenser comprises:
a nozzle; and
a header having a plurality of ports.
6. The packaging system as recited in claim 1 , further comprising a staging portion that cooperates with the delivery portion, the staging portion having a platform for receiving the food item.
7. The packaging system as recited in claim 6 , further comprising an interface between the staging portion and a mounting bracket, wherein the interface allows the height of the packaging system to be adjustable.
8. The packaging system as recited in claim 6 , further comprising an interface between the staging portion and a mounting bracket, wherein the interface allows the incline of the packaging system to be adjustable.
9. The packaging system as recited in claim 6 , further comprising an interface between the staging portion and a mounting bracket, wherein the interface allows the packaging system to be rotatable.
10. The packaging system as recited in claim 1 , further comprising a vacuum sealer that causes further even distribution of the amount of the sanitizing agent around the food item as air is removed from the package.
11. The packaging system as recited in claim 1 , wherein the programmable controller monitors for a cycle start input signal.
12. The packaging system as recited in claim 11 , further comprising a button that can be pressed to provide the cycle start input signal to be detected by the programmable controller.
13. The packaging system as recited in claim 12 , wherein the button is one of a foot pedal, a hand button, or a hip switch.
14. The packaging system as recited in claim 1 , wherein the programmable controller monitors for presence of the package positioned properly around the delivery portion.
15. The packaging system as recited in claim 14 , further comprising a package detector positioned on the delivery portion.
16. The packaging system as recited in claim 15 , wherein the package detector is one of a proximity sensor or a laser sensor.
17. The packaging system as recited in claim 1 , wherein the food item characteristic is an approximate surface area of the food item determined by the programmable controller based on a known density of the food item and a weight of the food item.
18. The packaging system as recited in claim 1 , further comprising:
a pressure regulator communicably connected to the programmable controller in order to control pressure supplied to at least one of the air dispenser and the liquid dispenser; and
a pressure transducer communicably connected to the programmable controller in order to provide pressure feedback to the programmable controller from at least one of the air dispenser and the liquid dispenser.