IP Library Granted Patent US 10,441,087
Granted Patent B2
US 10,441,087 · App. 15/052,270 · Granted Oct 15, 2019

Mattress with adjustable firmness

Inventors: Kody Lee Karschnik (Maple Grove, MN); Wade Daniel Palashewski (Andover, MN); Rob Nunn (Eden Prairie, MN); Eric Rose (Easley, SC); Samuel Hellfeld (Minneapolis, MN); Jerry Boyer (Minneapolis, MN); Steven Jay Young (Los Gatos, CA); Carl Hewitt (San Jose, CA)
Assignee: Sleep Number Corporation
A47C27/084A47C27/082A47C27/083A47C27/088
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Quick Facts
Patent No.
US 10,441,087
App. No.
15/052,270
Granted
Oct 15, 2019
Kind
B2
Abstract

A mattress can include one or more layers of foam material, an adjustable air layer including an air bladder, and a valve. The valve can be fluidically connected to the air bladder and configured to regulate pressure of the air bladder in response to actuation. Some embodiments can include a foam material positioned inside the air bladder.

Claims (62)

1. A substrate, comprising:

a fluid bladder;

a foam core disposed within the fluid bladder;

one or more sensors in fluid communication with the fluid bladder;

a valve having an open position allowing fluid communication between an atmosphere around the substrate and an interior of the fluid bladder and the foam core and a closed position blocking fluid communication between the atmosphere and the interior of the fluid bladder and the foam core; and

a processor configured to:

detect, based on signals from the one or more sensors, presence of a subject on the substrate;

in response to detection of the presence of the subject, set firmness of the substrate to a base firmness by allowing air to escape through the valve in the open position while the subject is present on the substrate and then closing the valve to the closed position;

in response to receiving a request to modify the firmness of the substrate from the base firmness to a requested firmness, set the firmness of the substrate to the requested firmness;

detect absence of the subject on the substrate; and

in response to detection of the absence of the subject, restore the firmness of the substrate from the requested firmness to the base firmness.

2. The substrate of claim 1 , wherein setting the firmness of the substrate to the base firmness in response to detection of the presence of the subject includes setting the valve to the closed position.

3. The substrate of claim 1 , wherein restoring the firmness of the substrate from the requested firmness to the base firmness includes the processor setting the valve to the open position such that the foam core fully expands within the fluid bladder.

4. The substrate of claim 1 , wherein the processor is configured to:

determine a lack of presence of the subject on the substrate;

in response to determining a lack of presence of the subject on the substrate, set the valve to the open position; and

after setting the value to the open position, set the valve to the closed position, having the effect of temporarily exposing the interior of the fluid bladder and the foam core to atmosphere.

5. The substrate of claim 1 , wherein to detect presence of a subject on the substrate, the processor is configured to sense a large increase in pressure in a fluid bladder.

6. The substrate of claim 5 , wherein to sense a large increase in pressure in a fluid bladder, the processor is configured to compare signals from each of the one or more sensors over time.

7. The substrate of claim 5 , wherein to sense a large increase in pressure in a fluid bladder, the processor is configured to compare signals for the fluid bladder and a second fluid bladder.

8. The substrate of claim 5 , wherein the processor is further configured to detect presence if the compared signals indicate a larger increase in pressure in the fluid bladder compared to the second fluid bladder.

9. The substrate of claim 1 , the substrate further comprising a control unit, the control unit comprising:

the processor; and

computer memory.

10. The substrate of claim 9 , the control unit further comprising electronic components capable of determining parameters of the subject's sleep using signals from the one or more sensors.

11. The substrate of claim 10 , wherein the parameters of the subject's sleep include at least one of the group consisting of sleep state and sleep quality.

12. The substrate of claim 9 , wherein the computer memory comprises instructions executable by the processor.

13. The substrate of claim 9 , the control unit further comprising:

means for:

communicating with the processor; and

responsive to the communication from the processor, to actuating the valve.

14. The substrate of claim 1 , the substrate further comprising means for supporting the subject while the subject lays on the substrate.

15. The substrate of claim 1 , wherein the processor is configured to detect the presence of the subject on the substrate while the valve is in the open position prior to setting firmness of the substrate to the base firmness in response to detection of the presence of the subject.

16. The substrate of claim 1 , wherein the processor is configured to restore the firmness of the substrate from the requested firmness to the base firmness by opening the valve to allow air to enter the fluid bladder through the valve while the subject is absent from the substrate.

17. A substrate, comprising:

a fluid bladder;

a foam core disposed within the fluid bladder;

one or more sensors in fluid communication with the fluid bladder;

a valve having an open position allowing fluid communication between an atmosphere around the substrate and an interior of the fluid bladder and the foam core and a closed position blocking fluid communication between the atmosphere and the interior of the fluid bladder and the foam core; and

a processor configured to:

detect, based on signals from the one or more sensors, presence of a subject on the substrate;

in response to detection of the presence of the subject, set firmness of the substrate to a base firmness;

in response to receiving a request to modify the firmness of the substrate from the base firmness to a requested firmness, set the firmness of the substrate to the requested firmness, wherein setting the firmness of the substrate to the requested firmness includes setting the valve to the open position only for a predetermined time period, the predetermined time period being sufficient to lower the pressure within the fluid bladder and reduce the firmness of the substrate to the requested firmness;

detect absence of the subject on the substrate; and

in response to detection of the absence of the subject, restore the firmness of the substrate from the requested firmness to the base firmness.

18. The substrate of claim 17 , wherein the predetermined time period being sufficient to lower the pressure within the fluid bladder and reduce the firmness of the substrate to the requested firmness is a product of the subject's body weight on the fluid bladder.

19. A substrate, comprising:

a fluid bladder;

a foam core disposed within the fluid bladder;

one or more sensors in fluid communication with the fluid bladder;

a valve having an open position allowing fluid communication between an atmosphere around the substrate and an interior of the fluid bladder and the foam core and a closed position blocking fluid communication between the atmosphere and the interior of the fluid bladder and the foam core; and

a control unit comprising:

computer memory; and

a processor configured to:

detect, based on signals from the one or more sensors, presence of a subject on the substrate;

in response to detection of the presence of the subject, set firmness of the substrate to a base firmness;

in response to receiving a request to modify the firmness of the substrate from the base firmness to a requested firmness, set the firmness of the substrate to the requested firmness;

detect absence of the subject on the substrate; and

in response to detection of the absence of the subject, restore the firmness of the substrate from the requested firmness to the base firmness; and

a solenoid controller configured to:

communicate with the processor; and

responsive to the communication from the processor, to actuate the valve.

Assignments (5)
SECURITY INTEREST Recorded Feb 15, 2018
From: SLEEP NUMBER CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 044943/0560 →
CHANGE OF NAME Recorded Nov 15, 2017
From: SELECT COMFORT CORPORATION
To: SLEEP NUMBER CORPORATION
Reel/Frame 044456/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2016
From: KARSCHNIK, KODY LEE; PALASHEWSKI, WADE DANIEL; NUNN, ROB; ROSE, ERIC; HELLFELD, SAMUEL; BOYER, JERRY
To: SELECT COMFORT CORPORATION
Reel/Frame 039266/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2016
From: YOUNG, STEVEN JAY; HEWITT, CARL
To: SLEEPIQ LABS, INC.
Reel/Frame 039266/0286 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2016
From: SLEEPIQ LABS, INC.
To: SELECT COMFORT CORPORATION
Reel/Frame 039266/0424 →
Cited By (25)
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