IP Library Granted Patent US 11,881,593
Granted Patent B2
US 11,881,593 · App. 15/054,821 · Granted Jan 23, 2024

Vapor pressure barriers for lead acid batteries for improved water loss performance, separators, systems, and methods of manufacture and use thereof

Inventors: Margaret R. Roberts (Owensboro, KY); Jeffrey K. Chambers (Philpot, KY); James Perry (Utica, KY); J. Kevin Whear (Utica, KY)
Assignee: Daramic, LLC
H01M50/383H01M10/12H01M2220/20Y02E60/10
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Quick Facts
Patent No.
US 11,881,593
App. No.
15/054,821
Granted
Jan 23, 2024
Kind
B2
Abstract

New or improved lead acid batteries with vapor pressure barriers and/or improved battery separators, as well as systems, vehicles, and/or methods of manufacture and/or use thereof are disclosed herein. In at least select embodiments, the instant disclosure provides new or improved lead acid batteries with a vapor pressure barrier. In at least select embodiments, the instant disclosure provides new or improved lead acid battery vapor pressure barriers along with new or improved battery separators, and/or methods of manufacture and/or use thereof. In at least select embodiments, the instant disclosure provides a new or improved lead acid battery with a vapor pressure barrier that reduces the water loss from the battery. In at least select embodiments, a method of reducing the water loss of a lead acid battery may include providing a vapor pressure barrier, such as a layer of oil, inside the lead acid battery along with an improved battery separator.

Claims (15)

1. A lead acid battery that exhibits outgassing of H 2 and O 2 gases, the lead acid battery comprising a vapor pressure barrier in a head space of the lead acid battery, the vapor pressure barrier comprising:

a porous membrane with an oil layer on its surface, or a non-woven layer with an oil layer on its surface.

2. The battery of claim 1 wherein the battery is a flooded battery or an enhanced flooded battery.

3. The battery of claim 1 , wherein the oil layer comprises one or more electrolyte soluble components.

4. A vehicle comprising the battery of claim 1 .

5. The battery of claim 1 , wherein the vapor barrier comprises the porous membrane with the oil layer on its surface.

6. The lead acid battery of claim 1 , wherein the vapor barrier comprises the non-woven with the oil layer on its surface.

7. The lead acid battery of claim 5 , wherein the oil layer further comprises one or more electrolyte soluble components.

8. The lead acid battery of claim 6 , wherein the oil layer further comprises one or more electrolyte soluble components.

9. A lead acid battery that exhibits outgassing of H 2 and O 2 gases, the lead acid battery comprising a vapor pressure barrier in contact with and on top of an electrolyte of the lead acid battery, the vapor pressure barrier comprising:

a porous membrane with an oil layer on its surface, or a non-woven layer with an oil layer on its surface.

10. The battery of claim 9 , wherein the vapor barrier comprise the porous membrane with the oil layer on its surface.

11. The lead acid battery of claim 9 , wherein the vapor barrier comprise the non-woven with the oil layer on its surface.

12. The lead acid battery of claim 10 , wherein the oil layer further comprises one or more electrolyte soluble components.

13. The lead acid battery of claim 11 , wherein the oil layer further comprises one or more electrolyte soluble components.

Assignments (3)
ASSIGNMENT OF SECURITY INTERESTS IN PATENT COLLATERAL Recorded Apr 22, 2026
From: ENCINA PRIVATE CREDIT SPV 2, LLC, AS RESIGNING AGENT
To: ACF FINCO I LP, AS SUCCESSOR AGENT
Reel/Frame 075435/0811 →
SHORT-FORM PATENTS SECURITY AGREEMENT Recorded Jan 12, 2026
From: DARAMIC, LLC
To: ENCINA PRIVATE CREDIT SPV 2, LLC, AS COLLATERAL AGENT
Reel/Frame 074315/0795 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2016
From: ROBERTS, MARGARET R.; CHAMBERS, JEFFREY K.; PERRY, JAMES; WHEAR, J. KEVIN
To: DARAMIC, LLC
Reel/Frame 038304/0767 →