Screen for extractor system
A screen for an extractor system can have a top surface that a solid material contacts during operation of the extractor, a bottom surface opposite the top surface, and a plurality of apertures extending from the top surface through the bottom surface. In one example, the bottom surface of the screen is coated with a non-stick coating while the top surface of the screen is devoid of the non-stick coating.
1. An extractor comprising:
an extraction chamber;
a screen configured to support a solid material as the solid material is conveyed through the extraction chamber; and
a conveyance system configured to convey the solid material along the screen in a direction of material travel,
wherein the screen has a top surface that the solid material contacts during operation, a bottom surface opposite the top surface, and a plurality of apertures extending from the top surface through the bottom surface, the bottom surface of the screen being coated with a non-stick coating while the top surface of the screen is devoid of the non-stick coating.
2. The extractor of claim 1 , wherein each of the plurality of apertures has a depth in a direction from the top surface to the bottom surface thereby forming aperture sidewalls, and the aperture sidewalls are coated with the non-stick coating.
3. The extractor of claim 1 , wherein the non-stick coating comprises a coating configured to resist adhesion of sugar molecules and organic matter having an average size less than 10 centimeters.
4. The extractor of claim 1 , wherein the non-stick coating comprises a fluorocarbon.
5. The extractor of claim 1 , wherein the screen is fabricated from metal and the top surface is exposed metal.
6. The extractor of claim 1 , wherein the non-stick coating has a thickness ranging from 0.01 millimeters (mm) to 0.1 mm.
7. The extractor of claim 1 , wherein each of the plurality of apertures has a cross-sectional area, and the cross-sectional area increases as the aperture extends from the top surface to the bottom surface.
8. The extractor of claim 1 , wherein each of the plurality of apertures has a depth in a direction from the top surface to the bottom surface and a width perpendicular to the depth and to the direction of material travel, the width of each of the plurality of apertures increasing as the aperture extends from the top surface to the bottom surface.
9. The extractor of claim 1 , wherein the screen comprises a plurality of V-shaped bars attached to supports extending parallel to the direction of material travel.
10. The extractor of claim 1 , wherein the screen comprises intersecting wires forming a grid.
11. The extractor of claim 1 , wherein the conveyance system comprises at least one flight configured to move along the top surface of the screen in the direction of material travel, at least periodically causing a bottom surface of the at least one flight to scrape the top surface of the screen.
12. The extractor of claim 11 , wherein the conveyance system comprises a plurality of flights extending generally perpendicularly from one or more endless drive lines positioned about the screen.
13. The extractor of claim 12 , wherein the one or more endless drive lines comprise two drive lines positioned side-by-side.
14. The extractor of claim 1 , further comprising a screen washing system configured to wash the screen.
15. The extractor of claim 14 , wherein the screen washing system is disposed under the screen and supported against movement in the direction of material travel, the screen washing system including a washing fluid intake and a plurality of outlet nozzles directed upward towards the screen.
16. The extractor of claim 1 , wherein the extractor chamber is configured to maintain a solvent pool in which solid material being processed is immersed during operation, and the screen is at least partially immersed in the solvent pool, thereby forming a bed deck of the extractor.
17. The extractor of claim 1 , further comprising:
a fluid supply system disposed above the solid material and configured to apply a fluid to the solid material; and
a fluid removal system disposed below the solid material and configured for removing the fluid after it has passed through the solid material and the screen.
18. The extractor of claim 1 , wherein the extractor is configured to operate at a temperature ranging from 50 degrees Celsius to 100 degrees Celsius.
19. The extractor of claim 1 , wherein the screen comprises a plate having milled channels that define the plurality of apertures.
20. The extractor of claim 1 , wherein each of the plurality of apertures has a gap size ranging from 0.1 millimeters to 2 millimeters.
21. The extractor of claim 1 , wherein a spacing between adjacent apertures ranges from 3 mm to 50 cm.
22. The extractor of claim 21 , wherein different regions of the screen have different spacing between adjacent apertures.