Furnace cooling by steam and air injection
View Patent ↗A system can quickly cool and de-pressurize a boiler arrangement under non-normal operating conditions such as loss of plant power. A discharge system injects into the furnace a combined stream of steam from a steam discharge system and ambient air, thereby both cooling components of the boiler arrangement and reducing pressure in the steam/water circuit. This reduces or eliminates the additional cost associated with providing extra capacity in a steam drum and/or an independently powered boiler water pump. The system is particularly useful for quickly cooling the U-beams of a circulating fluidized bed boiler during a black plant condition.
1. In a circulating fluidized bed boiler arrangement that comprises a furnace with at least one primary air inlet and one or more secondary air inlets, a solids separator system, a steam/water circuit for circulating steam and water, and a steam discharge system, a system for cooling components of said boiler arrangement during abnormal operating conditions comprising:
a) at least one of said one or more secondary air inlets comprising a valve which, in an opened conditions, permits ingress of air external to said boiler arrangement;
b) conduit for conveying steam out of and away from the steam discharge circuit, said conduit providing ingress to said at least one secondary air inlet; and
c) in or associated with said secondary air inlet, an eductor in communication with said steam conveyance conduit, said eductor being capable of outputting a combined stream of said external air and said conveyed steam to said furnace during abnormal operating conditions.
2. The system for cooling components of a boiler arrangement of claim 1 wherein said furnace further comprises a windbox beneath the floor of said furnace, said windbox being operationally connected to said steam discharge system.
3. The system for cooling components of a boiler arrangement of claim 2 wherein said furnace comprises a first sensor indicating the pressure in said furnace and wherein said windbox comprises a second sensor indicating the pressure in said windbox.
4. The system for cooling components of a boiler arrangement of claim 3 further comprising a valve to permit introduction of sufficient steam into said windbox to maintain a pre-determined pressure differential between said windbox and said furnace, as indicated by said first and second sensors.
5. The system for cooling components of a boiler arrangement of claim 2 wherein said windbox comprises a drain valve, said valve permitting egress of condensate that forms upon introduction of steam into said windbox.
6. The system for cooling components of a boiler arrangement of claim 1 wherein the steam discharge system comprises a main steam outlet connected to a vent for opening and releasing steam into the atmosphere to monitor the pressure at the main steam outlet.
7. The system for cooling components of a boiler arrangement of claim 6 wherein the steam discharge system comprises a dribble pump for maintaining water flow to a drum to offset water lost through continued production and/or venting of steam.
8. The system for cooling components of a boiler arrangement of claim 1 wherein the solids separator system comprises one or more U-beam impact-type separators to protect downstream heating surfaces from erosion; said separators further equipped with one or more temperature sensors for monitoring the temperature of said separators.
9. A method for facilitating the cooling of components of a circulating fluidized bed boiler arrangement that comprises
(1) a furnace with at least one primary air inlet and one or more secondary air inlets, wherein at least one of said one or more secondary air inlets is adapted to communicate with an air valve and encloses an eductor,
(2) a solids separator system and
(3) a steam/water circuit for circulating steam and water, said method comprising:
a) conveying steam out of and away from said steam/water circuit to said eductor; and
b) allowing said eductor to combine said steam with air introduced through said air valve, said air originating from a source external to said boiler arrangement; and
c) introducing said combined stream into said furnace, thereby reducing the internal temperature of said furnace and helping to cool said components.
10. The method of claim 9 wherein said furnace further comprises a windbox beneath the floor of said furnace, said windbox being provided with a source of steam from said steam/water circuit.
11. The method of claim 10 further comprising monitoring the pressure in each of said furnace and said windbox.
12. The method of claim 11 wherein said furnace comprises a first sensor for indicating the pressure in said furnace and wherein said windbox comprises a second sensor for indicating the pressure in said windbox.
13. The method of claim 12 wherein said windbox comprises a valve that permits introduction of sufficient steam to maintain a predetermined pressure differential between said windbox and said furnace, as indicated by said first and second sensors.
14. The method of claim 13 wherein said windbox comprises a drain valve, said method further comprising allowing condensate that forms upon introduction of steam into said windbox to exit said windbox.
15. The method of claim 10 wherein said windbox comprises a valve that permits introduction of sufficient steam to maintain a predetermined pressure differential between said windbox and said furnace.
16. The method of claim 15 wherein said windbox comprises a drain valve, said method further comprising allowing condensate that forms upon introduction of steam into said windbox to exit said windbox.
17. The method of claim 9 wherein said steam introduced into the furnace is at a velocity in the range of ˜500 ft/sec to ˜1100 ft/sec; and wherein the cooling capacity of the combined stream into said furnace is substantially higher than that of the steam alone.
18. The method of claim 9 wherein the steam discharge system comprises a main steam outlet connected to relief valve; and wherein cooling steam discharge is on the order of ˜3% to 10% of boiler maximum continuous rating.
19. The method of claim 9 wherein the steam discharge system comprises a dribble pump; and
wherein said dribble pump is capable of supplying a drum with at least 10% of maximum continuous rating feed water flow at normal operation pressure and maintain the drum with a stable level of water.
20. The method of claim 9 wherein the solids separator system comprises one or more U-beam impact-type separators equipped with one or more temperature sensors; and said temperature of said separators are monitored through use of temperatures sensors to maintain a local temperature below a preset temperature.